合盈机械画册

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合盈机械画册

03企业简介福建合盈机械有限公司是一家专业研发、制造与销售高端数控装备的企业,主要产品为高精度数控中走丝机床。公司拥有高端完备的加工设备以满足生产需要 , 主要有进口导轨磨、大型崴力龙门铣、大隈卧加、日本五面体加工中心、高精度数控磨床、各类钣金加工设备等 100 多台套。公司一贯秉持以客户为中心,精益求精的经营理念,潜心打造优质产品,“ 成就客户,帮助客户成功 ”是合盈一直努力的方向与目标。Fujian Heying Machinery Co., Ltd. is a professional R & D, manufacturing and sales of high-end CNC equipment, the main products are high precision CNC wire machine tools. The company has high-end complete processing equipment to meet the production needs, mainly imported guideway grinding, large fo... [收起]
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合盈机械画册
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第1页

高精密智能

线切割机床

HIGH PRECISION

INTELLIGENT

WIRE

CUTTING MACHINE

www.heying-jx.com

福建合盈机械有限公司

第2页

目录

CONTENTS

企业简介

发展历程

企业荣誉

先进制造

产品展示

产品特点

样件实例

检测技术

合作伙伴

展望未来

03

05

07

09

11

15

21

23

25

26

Enterprise profile

Development course

Enterprise honor

Advanced manufacturing

Product display

Product characteristics

Sample example

Detection technique

Cooperative partner

Look into the future

第3页

第4页

03

企业简介

福建合盈机械有限公司是一家专业研发、制造与销售高端数控装备的企业,主要产品为高精度数

控中走丝机床。公司拥有高端完备的加工设备以满足生产需要 , 主要有进口导轨磨、大型崴力龙门铣、

大隈卧加、日本五面体加工中心、高精度数控磨床、各类钣金加工设备等 100 多台套。

公司一贯秉持以客户为中心,精益求精的经营理念,潜心打造优质产品,“ 成就客户,帮助客户成

功 ”是合盈一直努力的方向与目标。

Fujian Heying Machinery Co., Ltd. is a professional R & D, manufacturing and sales of high-end CNC equipment, the main products are high precision CNC wire machine tools. The company has high-end complete

processing equipment to meet the production needs, mainly imported guideway grinding, large force

gantry milling, big Kuma horizontal plus, Japan pentahedral processing center, high precision CNC grinding

machine, all kinds of sheet metal processing equipment more than 100 sets.

The company has always adhered to the business philosophy of customer-centered and excellence, and

devoted itself to creating high-quality products. \"Achieving customers and helping customers succeed\" is

the direction and goal of Heying.

COMPANY

PROFILE

第5页

合作共盈 共创未来

CO-OPERATE

AND

CREATE

THE FUTURE

TOGETHER

第6页

2011年,福州合盈机械有限公司在福州注

册成立,将机械设备制造和精密加工作为

主营业务方向,将其打造为企业发展的主

要领域。

In 2011, Fuzhou Heying Machinery Co. , Ltd.

was established in Fuzhou, the machinery

and equipment manufacturing and

precision processing as the main business

direction, will be the main area of

enterprise development.

发展历程

HISTORY

公司成立

2011

2016年,合盈机械自主研发高频电源,实现高速

而稳定的加工,大幅提升中走丝产品性能,逐步

得到市场认可。

In 2016, heying machinery independently r & D

high-frequency power supply, to achieve

high-speed and stable processing, greatly

improve the performance of wire-walking products, gradually recognized by the market.

自主研发

2016

2012年,合盈机械与台湾知名企业合作,

共同完成了非标自动化设备,并建立了非

标自动化生产线的技术标杆。

In 2012, Heying Machinery cooperated with

well-known enterprises in Taiwan to

complete non-standard automation

equipment and establish the technical

benchmark of non-standard automatic

production line.

创新科研

2012

2013年,合盈机械成功研制烧结非标自动

化设备,进军非标设备制造领域。

In 2013, Heying Machinery successfully

developed non-standard automation

equipment for sintering and entered the

field of non-standard equipment

manufacturing.

创新科研

2013

2018年,合盈机械自主开发了设备远程化管理

平台,实现了设备远程管理的数字化和可视化。

In 2018, heying independently developed the

equipment remote management platform, and

realized the digitalization and visualization of

equipment remote management.

远程化管理

2018

2017年,合盈机械推动串珠车间的自动化生产

线布局,实现了机械代替人工操作。

In 2017, Heying Machinery promoted the

automatic production line layout of the beading

workshop, realizing the replacement of manual

operation by machinery.

智能化生产

2017

05

第7页

2014年,天石源集团正式注资合盈

机械,确立了战略合作关系,达成长

期战略合作联盟。

In 2014, Tianshiyuan Group formally

invested in Heying Machinery, established a strategic cooperative

relationship and reached a

long-term strategic cooperative

alliance.

战略联盟

2014

2015年,合盈机械迁入福州闽侯铁岭

工业区一期,企业进入规模化生产阶

段。同年,合盈机械自主成功研发中走

丝产品,企业迈入新的产品征程。

In 2015, heying machinery moved into the first

phase of Fuzhou Minhou Tieling industrial zone,

enterprises into large-scale production stage. In

the same year, heying machinery independently

successful r & D in the silk products, enterprises

into a new product journey.

步入正轨,开启新征程

2015

2019年,合盈机械组建加工中心车间,进一步增强了机

加工生产能力。

In 2019, Heying Machinery set up a processing center

workshop, which further enhanced the machining

production capacity.

加工中心车间

2019

2020年,合盈机械深入光伏产品制造领域,获得

了高新技术型企业的荣誉,并在机械光伏产品

领域开拓出新的高度。

In 2020, Heying Machinery went deep into the

field of photovoltaic products manufacturing,

won the honor of high-tech enterprises, and

opened up a new height in the field of

mechanical photovoltaic products.

载誉前行

2020

2021年,合盈机械大力投入技术改造,单光伏板块产值突破一亿

元,创下历史新高,为企业的更高发展奠定了坚实基础。

In 2021, Heying Machinery invested heavily in technological

transformation, and the output value of single photovoltaic plate

exceeded 100 million yuan, hitting a record high, which laid a solid

foundation for the higher development of the enterprise.

载誉前行

2021

2022年,合盈机械创新推出了\"智造\"动能,拓宽企业新赛道,

成功“智造”多台新型“工业母机”,实现80%以上核心部件研

发自制,秉承工匠精神,缔造国之重器!

In 2022, Heying Machinery Innovation launched the \"intelligent

manufacturing\" driving force, expanded the enterprise's new

race track, successfully \"intelligent manufacturing\" a number

of new \"industrial mother-machine\", realized more than 80% of

the core components of the research and development of

homemade, adhering to the spirit of craftsmanship, to create a

national instrument!

独具匠心

2022

06

第8页

企业荣誉

CORPORATE

HONOR

07

第9页

08

创新

精进

目标

UNITY

FINE

INNOVATION

CO-EARNINGS

OBJECTIVES

团结 机遇

共盈

OPPORTUNITY

第10页

我们⸺

潜心产品研发、自主设计!

自有全产业链制造能力!

工程师队伍技术一流,实力雄厚!

以精良的设备、严谨的章程,生产高品质产品!

We --

Devote to product research and development, independent design!

Own manufacturing capacity of the whole industry chain!

Engineer team of first-class technology, strong strength!

With sophisticated equipment, rigorous regulations, production of

high quality products!

09

先进制造

ADVANCED

MANUFACTURING

垂直制造能力

Vertical manufacturing capability

大型威力龙门铣 Large scale Weili gantry milling

第11页

精度质保,始终如一

10

PRECISION WARRANTY

CONSISTENT

立式加工中心 Verticalmachining center

钣金 Sheet metal

高精度进口导轨磨

高频电源控制电路制造车间

High precision imported guide grinding

High frequency power supply control circuit manufacturing workshop

第12页

03

产品展示/银河系列

恒星级Star class

五轴伺服驱动

Five axis servo drive

Z轴智能快速升降定位显示

Z-axis intelligent fast lifting positioning display

智能可视化操作面板

Intelligent visual operation panel

第13页

12

恒星级Star class

项目

Project

加工行程(X*Y*Z)

Machining stroke(x*y* z)

mm 420*320*250 520*420*300 710*430*300 820*620*300

工作台尺寸(长*宽)

Table size (length * width)

mm 700*500 877*586 950*586 1250*960

切割锥度

Machining stroke(x*y* z) Degree/mm ±12°/80 ±12°/80 ±12°/80 ±12°/80

U/V轴行程

U/v Axis stroke

mm 30*30 30*30 30*30 30*30

最大切割工件重量

Maximum weight of

cutting work piece

Kg 500 500 600 1600

切割表面粗糙度

Cutting Surface roughness

μm Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5

最大切割效率

Maximum cutting efficiency mm2/min 150-300,(视材料) 150-300,(视材料) 150-300,(视材料) 150-300,(视材料)

多次切割精度

Multiple cutting accuracy

mm ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料)

重复定位精度

Repeat positioning accuracy

mm ≤±0.002 ≤±0.002 ≤±0.002 ≤±0.002

整机重量

Weight of the whole machine Kg 2150 2500 2600 6500

机台功率

Machine power

KVA ≤3 ≤3 ≤3 ≤3

主机外形尺寸(长*宽*高)

Size of main engine

(length * Width * Height)

mm 1600*1670*2000 2100*2000*2100 2100*2200*2100 2800*2500*2300

电极丝直径

Diameter of electrode wire

mm φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25

运丝速度

Speed of silk handling m/s 变频调速 变频调速 变频调速 变频调速

水箱容量

Tank capacity

L 120 150 150 150

单位

Company HY420SY-ST HY520SY-ST HY720SY-ST HY820SY-ST

恒星级SY伺服一体机各型号技术参数

Star-class SY servo-integrated machine model technical parameters

型号 型号 型号 型号

第14页

03

产品展示/银河系列

行星级 Planet class

五轴伺服驱动

Five axis servo drive

Z轴智能快速升降定位显示

Z-axis intelligent fast lifting positioning display

智能可视化操作面板

Intelligent visual operation panel

自动上丝

Automatic winding

第15页

14

行星级Planet class

项目

Project

加工行程(X*Y*Z)

Machining stroke(x*y* z)

mm 420*320*250 520*420*300 620*450*350

工作台尺寸(长*宽)

Table size (length * width)

mm 760*500 860*600 960*630

切割锥度

Machining stroke(x*y* z) Degree/mm ±12°/80 ±12°/80 ±12°/80

U/V轴行程

U/v Axis stroke

mm 30*30 30*30 30*30

最大切割工件重量

Maximum weight of

cutting work piece

Kg 500 500 600

切割表面粗糙度

Cutting Surface roughness

μm Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5

最大切割效率

Maximum cutting efficiency mm2/min 150-300,(视材料) 150-300,(视材料) 150-300,(视材料)

多次切割精度

Multiple cutting accuracy

mm ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料)

重复定位精度

Repeat positioning accuracy

mm ≤±0.002 ≤±0.002 ≤±0.002

整机重量

Weight of the whole machine Kg 1800 2100 2300

机台功率

Machine power

KVA ≤3 ≤3 ≤3

主机外形尺寸(长*宽*高)

Size of main engine

(length * Width * Height)

mm 1600*1700*1920cm 2100*2000*2100 2100*2100*2150

电极丝直径

Diameter of electrode wire

mm φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25

运丝速度

Speed of silk handling m/s 变频调速 变频调速 变频调速

水箱容量

Tank capacity

L 120 120 120

单位

Company HY420SY-PL HY520SY-PL HY620SY-PL

行星级SY伺服一体机各型号技术参数

Technical parameters of each model of planetary-class SY servo integrative machine

型号 型号 型号

第16页

03

机身局部图

Part of the fuselage

Variable-frequency endless

variable-speed wire-walking system

产品特点

突破传统 更胜一筹

BREAK THE TRADITION

MORE THAN ONE-UPMANSHIP

贮丝筒采用无极变速技术,根据机床操作上丝和不同厚

度的工件,自主灵活的选择丝速。

The silo adopts the technology of stepless speed change.

According to the machine tool to operate the silks and the

workpieces of different thickness, the silks speed can be

selected automatically and flexibly.

变频无极变速走丝系统

第17页

03

Product characteristics

集中润滑系统

Centralized lubrication system

恒张力紧丝系统

Constant tension wire system

确保机床每个部位都能得到有效的润滑,维持机械运

动起到充分的润滑,保持丝杆、导轨精度,延长机床使

用寿命。

Ensure that every part of the machine tool can be effectively lubricated, maintain the mechanical movement to

play a full lubrication, maintain the screw, guide rail accuracy, extend machine life.

自主研发恒张力紧丝系统,采用重锤结构设计,可根据

钼丝大小调整张力,有效的消除表面条纹,提高加工

RA值。

Self-developed constant tension wire system, using heavy

hammer structure design, can adjust tension according to

the size of molybdenum wire, effectively eliminate the

surface stripes, improve processing RA value.

环保型 全防护机台 Environmental Protection, full protection machine

(一)、采用环保型金属双开门式挡水罩,密封性好,无渗漏水现象使用方便

(二)、整体环保设计,钣金延钼丝路径设计,有效回收切削液,保护环境

(1) adopting environment-friendly metal double-door type water retaining cover with good sealing

and no water leakage.

(2) overall environmental protection design, sheet metal molybdenum wire path design, effective

recovery of cutting fluid, and environmental protection

第18页

产品特点

选用日本松下、三菱伺服

电机,进一步提升机床的

加工精度,先进的无阻尼

防护,无需反向间隙补偿。

17

日本THK/台湾上银P级直线导轨

Japan THK/Taiwan Silver

p-class Linear Guide rail

床身机构

Bed body mechanism

Select Panasonic, Mitsubishi

Servo Motor, further improve the

machining accuracy of machine

tools, advanced non-damping

protection, no reverse gap

compensation.

X、Y轴:双螺母精密

滚珠丝杆

采用日本THK/台湾上银C级滚

珠丝杆,精度佳、耐磨损。

X, y axis: Double

Nut Precision Ball

Screw

Using Japan THK/Taiwan

Upper Silver C grade ball

screw, good accuracy, wear

resistance.

装配精度 高标准的装配要求,使机床X/Y

Assembly accuracy 轴的精度保证在3μ以内。

High standard assembly

requirements, so that the

machine X/Y axis accuracy is

guaranteed within 3 μs.

第19页

03

Product characteristics

Z轴电动升降 Z轴升降采用精密直线导轨,上

下偏差控制在0.001MM内。

Electric lift of Z axis

Precision linear guide rail is

used for the lift of Z-axis, and

the upper and lower deviation

is controlled within 0.001 mm.

UV锥度结构 精密直线导轨、滚珠丝杆型锥

UV taper structure 度头。

Precision linear guide rail,

ball screw taper head.

穿丝结构 独特结构设计,运用双导丝

Threading 嘴,使穿丝更精准、便捷。

structure Unique structure design, the

use of double guide wire

nozzle, so that thread more

accurate and convenient.

一体式设计,承载式床身,周密肋骨支撑

,具有良好的刚性,选用优质HT300铸铁

铸造(树脂砂),整机通过二次回火,时效

处理。确保消除内部应力,保证机床刚性

与精度的持久性。

All-in-one design, load-bearing bed,

close rib support, with good rigidity,

using high-quality HT300 cast iron

(resin sand) , the machine through

secondary tempering, aging treatment.

To ensure the elimination of internal

stress, ensure the machine tool rigidity

and accuracy of the durability.

T型床身

T-bed

宣传册中各项资料仅供参考。

第20页

大幅提升工作效率和生产速度

切割表面光洁度高,不易出现毛刺

电路板放电稳定,确保设备运行时的安全性与稳定性

03

高频电源 自主研发

HIGH FREQUENCY POWER SUPPLY

SELF-DEVELOPED

高频电源

High frequency power supply

自主研发的高频电源,可实现高速而稳定的加工,

大幅提升机床性能。

Self-developed high-frequency power supply, can

achieve high-speed and stable processing, greatly

improve machine tool performance.

高效

Efficient

可靠

Reliable

稳定

Stable

环保

Environmental

protection

切割零件

Cutting parts

Greatly improve work efficiency and production speed

High cutting Surface finish, less burr

Circuit board discharge stability, to ensure the safety and stability of

equipment operation

产品特点

第21页

20

全自主研发智能型数据库

INDEPENDENT RESEARCH

AND DEVELOPMENT OF

INTELLIGENT DATABASE

系统功能实现

System function realization

Console side view

图纸自动转换功能

Drawing automatic

conversion function

操作台侧视图

Product characteristics

不断完善的数据库

Continuous improvement of the database

Operation Interface with pictures

操作界面附图

第22页

21

实例加工:芯子模

工件厚度:35mm

工件材料:Cr12

表面粗糙度:Ra<0.5 μ m

切割次数:3次

实例加工:配合件

工件厚度:40mm

工件材料:Cr12

表面粗糙度:Ra<0.5 μ m

切割次数: 3次

单边配合间隙:4um

*记载的全部加工结果是在本公司指定条件(材料、加工条件、测量参数、环境等 下进行的。

High efficiency, highlight,

high precision

样件实例

产品特点

高效、高光、高精

第23页

22

实例加工:配合件

工件厚度: 45mm

工件材料: Cr12

表面粗糙度: Ra<0.5 μ m

切割次数: 3次

单边配合间隙: 4 u m

实例加工:配合件

工件厚度:40mm

工件材料:Cr12

表面粗糙度:Ra<0.5 μ m

切割次数: 3次

单边配合间隙: 4 u m

业界领先技术水平

割一修一

割一修二

割一修三

Industry-leading technology level

Cut and trim

Cut One and trim two

Cut One and trim three

Sample example

Product characteristics

第24页

检测技术

23

三坐标测量仪

Three coordinate measuring instrument

英国RENISHAW激光干涉仪与球杆仪

RENISHAW laser interferometer and club instrument

第25页

03

Detection techniques

On the basis of the latest national standards,

RENISHAW laser interferometer, rod meter and coordinate

measuring instrument are used to detect each equipment (parts).

Ensure that the positioning accuracy and dynamic performance of

the machine meet the standard requirements

以中走丝最新国家标准为基础,

采用英国RENISHAW激光干涉仪、杆仪以及三坐标测

量仪对每一台设备(零部件)进行检测,

确保机床定位精度与机床的动态性能满足标准要求

第26页

合作伙伴

25

合作伙伴

COOPERATIVE

PARTNER

第27页

26

展望未来,合盈机械将以品质为基石、以国际化战略为手段,凭

借日益完善的自主技术和海外布局加速开拓全球智能智造设备

市场。

未来展望

FUTURE

OUTLOOK

Looking forward to the future, Heying Machinery will take quality

as the cornerstone, internationalization strategy as the means,

relying on increasingly perfect independent technology and

overseas layout to accelerate the development of the global intelligent equipment market.

第28页

地址:福建省福州市闽侯县铁岭经济开发区一期10号路

电话:0591-8344403

网址:www.heying-jx.com

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