高精密智能
线切割机床
HIGH PRECISION
INTELLIGENT
WIRE
CUTTING MACHINE
www.heying-jx.com
福建合盈机械有限公司
高精密智能
线切割机床
HIGH PRECISION
INTELLIGENT
WIRE
CUTTING MACHINE
www.heying-jx.com
福建合盈机械有限公司
目录
CONTENTS
企业简介
发展历程
企业荣誉
先进制造
产品展示
产品特点
样件实例
检测技术
合作伙伴
展望未来
03
05
07
09
11
15
21
23
25
26
Enterprise profile
Development course
Enterprise honor
Advanced manufacturing
Product display
Product characteristics
Sample example
Detection technique
Cooperative partner
Look into the future
03
企业简介
福建合盈机械有限公司是一家专业研发、制造与销售高端数控装备的企业,主要产品为高精度数
控中走丝机床。公司拥有高端完备的加工设备以满足生产需要 , 主要有进口导轨磨、大型崴力龙门铣、
大隈卧加、日本五面体加工中心、高精度数控磨床、各类钣金加工设备等 100 多台套。
公司一贯秉持以客户为中心,精益求精的经营理念,潜心打造优质产品,“ 成就客户,帮助客户成
功 ”是合盈一直努力的方向与目标。
Fujian Heying Machinery Co., Ltd. is a professional R & D, manufacturing and sales of high-end CNC equipment, the main products are high precision CNC wire machine tools. The company has high-end complete
processing equipment to meet the production needs, mainly imported guideway grinding, large force
gantry milling, big Kuma horizontal plus, Japan pentahedral processing center, high precision CNC grinding
machine, all kinds of sheet metal processing equipment more than 100 sets.
The company has always adhered to the business philosophy of customer-centered and excellence, and
devoted itself to creating high-quality products. \"Achieving customers and helping customers succeed\" is
the direction and goal of Heying.
COMPANY
PROFILE
合作共盈 共创未来
CO-OPERATE
AND
CREATE
THE FUTURE
TOGETHER
2011年,福州合盈机械有限公司在福州注
册成立,将机械设备制造和精密加工作为
主营业务方向,将其打造为企业发展的主
要领域。
In 2011, Fuzhou Heying Machinery Co. , Ltd.
was established in Fuzhou, the machinery
and equipment manufacturing and
precision processing as the main business
direction, will be the main area of
enterprise development.
发展历程
HISTORY
公司成立
2011
2016年,合盈机械自主研发高频电源,实现高速
而稳定的加工,大幅提升中走丝产品性能,逐步
得到市场认可。
In 2016, heying machinery independently r & D
high-frequency power supply, to achieve
high-speed and stable processing, greatly
improve the performance of wire-walking products, gradually recognized by the market.
自主研发
2016
2012年,合盈机械与台湾知名企业合作,
共同完成了非标自动化设备,并建立了非
标自动化生产线的技术标杆。
In 2012, Heying Machinery cooperated with
well-known enterprises in Taiwan to
complete non-standard automation
equipment and establish the technical
benchmark of non-standard automatic
production line.
创新科研
2012
2013年,合盈机械成功研制烧结非标自动
化设备,进军非标设备制造领域。
In 2013, Heying Machinery successfully
developed non-standard automation
equipment for sintering and entered the
field of non-standard equipment
manufacturing.
创新科研
2013
2018年,合盈机械自主开发了设备远程化管理
平台,实现了设备远程管理的数字化和可视化。
In 2018, heying independently developed the
equipment remote management platform, and
realized the digitalization and visualization of
equipment remote management.
远程化管理
2018
2017年,合盈机械推动串珠车间的自动化生产
线布局,实现了机械代替人工操作。
In 2017, Heying Machinery promoted the
automatic production line layout of the beading
workshop, realizing the replacement of manual
operation by machinery.
智能化生产
2017
05
2014年,天石源集团正式注资合盈
机械,确立了战略合作关系,达成长
期战略合作联盟。
In 2014, Tianshiyuan Group formally
invested in Heying Machinery, established a strategic cooperative
relationship and reached a
long-term strategic cooperative
alliance.
战略联盟
2014
2015年,合盈机械迁入福州闽侯铁岭
工业区一期,企业进入规模化生产阶
段。同年,合盈机械自主成功研发中走
丝产品,企业迈入新的产品征程。
In 2015, heying machinery moved into the first
phase of Fuzhou Minhou Tieling industrial zone,
enterprises into large-scale production stage. In
the same year, heying machinery independently
successful r & D in the silk products, enterprises
into a new product journey.
步入正轨,开启新征程
2015
2019年,合盈机械组建加工中心车间,进一步增强了机
加工生产能力。
In 2019, Heying Machinery set up a processing center
workshop, which further enhanced the machining
production capacity.
加工中心车间
2019
2020年,合盈机械深入光伏产品制造领域,获得
了高新技术型企业的荣誉,并在机械光伏产品
领域开拓出新的高度。
In 2020, Heying Machinery went deep into the
field of photovoltaic products manufacturing,
won the honor of high-tech enterprises, and
opened up a new height in the field of
mechanical photovoltaic products.
载誉前行
2020
2021年,合盈机械大力投入技术改造,单光伏板块产值突破一亿
元,创下历史新高,为企业的更高发展奠定了坚实基础。
In 2021, Heying Machinery invested heavily in technological
transformation, and the output value of single photovoltaic plate
exceeded 100 million yuan, hitting a record high, which laid a solid
foundation for the higher development of the enterprise.
载誉前行
2021
2022年,合盈机械创新推出了\"智造\"动能,拓宽企业新赛道,
成功“智造”多台新型“工业母机”,实现80%以上核心部件研
发自制,秉承工匠精神,缔造国之重器!
In 2022, Heying Machinery Innovation launched the \"intelligent
manufacturing\" driving force, expanded the enterprise's new
race track, successfully \"intelligent manufacturing\" a number
of new \"industrial mother-machine\", realized more than 80% of
the core components of the research and development of
homemade, adhering to the spirit of craftsmanship, to create a
national instrument!
独具匠心
2022
06
企业荣誉
CORPORATE
HONOR
07
08
创新
精进
目标
UNITY
FINE
INNOVATION
CO-EARNINGS
OBJECTIVES
团结 机遇
共盈
OPPORTUNITY
我们⸺
潜心产品研发、自主设计!
自有全产业链制造能力!
工程师队伍技术一流,实力雄厚!
以精良的设备、严谨的章程,生产高品质产品!
We --
Devote to product research and development, independent design!
Own manufacturing capacity of the whole industry chain!
Engineer team of first-class technology, strong strength!
With sophisticated equipment, rigorous regulations, production of
high quality products!
09
先进制造
ADVANCED
MANUFACTURING
垂直制造能力
Vertical manufacturing capability
大型威力龙门铣 Large scale Weili gantry milling
精度质保,始终如一
10
PRECISION WARRANTY
CONSISTENT
立式加工中心 Verticalmachining center
钣金 Sheet metal
高精度进口导轨磨
高频电源控制电路制造车间
High precision imported guide grinding
High frequency power supply control circuit manufacturing workshop
03
产品展示/银河系列
恒星级Star class
五轴伺服驱动
Five axis servo drive
Z轴智能快速升降定位显示
Z-axis intelligent fast lifting positioning display
智能可视化操作面板
Intelligent visual operation panel
12
恒星级Star class
项目
Project
加工行程(X*Y*Z)
Machining stroke(x*y* z)
mm 420*320*250 520*420*300 710*430*300 820*620*300
工作台尺寸(长*宽)
Table size (length * width)
mm 700*500 877*586 950*586 1250*960
切割锥度
Machining stroke(x*y* z) Degree/mm ±12°/80 ±12°/80 ±12°/80 ±12°/80
U/V轴行程
U/v Axis stroke
mm 30*30 30*30 30*30 30*30
最大切割工件重量
Maximum weight of
cutting work piece
Kg 500 500 600 1600
切割表面粗糙度
Cutting Surface roughness
μm Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5
最大切割效率
Maximum cutting efficiency mm2/min 150-300,(视材料) 150-300,(视材料) 150-300,(视材料) 150-300,(视材料)
多次切割精度
Multiple cutting accuracy
mm ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料)
重复定位精度
Repeat positioning accuracy
mm ≤±0.002 ≤±0.002 ≤±0.002 ≤±0.002
整机重量
Weight of the whole machine Kg 2150 2500 2600 6500
机台功率
Machine power
KVA ≤3 ≤3 ≤3 ≤3
主机外形尺寸(长*宽*高)
Size of main engine
(length * Width * Height)
mm 1600*1670*2000 2100*2000*2100 2100*2200*2100 2800*2500*2300
电极丝直径
Diameter of electrode wire
mm φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25
运丝速度
Speed of silk handling m/s 变频调速 变频调速 变频调速 变频调速
水箱容量
Tank capacity
L 120 150 150 150
单位
Company HY420SY-ST HY520SY-ST HY720SY-ST HY820SY-ST
恒星级SY伺服一体机各型号技术参数
Star-class SY servo-integrated machine model technical parameters
型号 型号 型号 型号
03
产品展示/银河系列
行星级 Planet class
五轴伺服驱动
Five axis servo drive
Z轴智能快速升降定位显示
Z-axis intelligent fast lifting positioning display
智能可视化操作面板
Intelligent visual operation panel
自动上丝
Automatic winding
14
行星级Planet class
项目
Project
加工行程(X*Y*Z)
Machining stroke(x*y* z)
mm 420*320*250 520*420*300 620*450*350
工作台尺寸(长*宽)
Table size (length * width)
mm 760*500 860*600 960*630
切割锥度
Machining stroke(x*y* z) Degree/mm ±12°/80 ±12°/80 ±12°/80
U/V轴行程
U/v Axis stroke
mm 30*30 30*30 30*30
最大切割工件重量
Maximum weight of
cutting work piece
Kg 500 500 600
切割表面粗糙度
Cutting Surface roughness
μm Rɑ≤0.5 Rɑ≤0.5 Rɑ≤0.5
最大切割效率
Maximum cutting efficiency mm2/min 150-300,(视材料) 150-300,(视材料) 150-300,(视材料)
多次切割精度
Multiple cutting accuracy
mm ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料) ≤±0.003Ф 25 视材料)
重复定位精度
Repeat positioning accuracy
mm ≤±0.002 ≤±0.002 ≤±0.002
整机重量
Weight of the whole machine Kg 1800 2100 2300
机台功率
Machine power
KVA ≤3 ≤3 ≤3
主机外形尺寸(长*宽*高)
Size of main engine
(length * Width * Height)
mm 1600*1700*1920cm 2100*2000*2100 2100*2100*2150
电极丝直径
Diameter of electrode wire
mm φ0.10-φ0.25 φ0.10-φ0.25 φ0.10-φ0.25
运丝速度
Speed of silk handling m/s 变频调速 变频调速 变频调速
水箱容量
Tank capacity
L 120 120 120
单位
Company HY420SY-PL HY520SY-PL HY620SY-PL
行星级SY伺服一体机各型号技术参数
Technical parameters of each model of planetary-class SY servo integrative machine
型号 型号 型号
03
机身局部图
Part of the fuselage
Variable-frequency endless
variable-speed wire-walking system
产品特点
突破传统 更胜一筹
BREAK THE TRADITION
MORE THAN ONE-UPMANSHIP
贮丝筒采用无极变速技术,根据机床操作上丝和不同厚
度的工件,自主灵活的选择丝速。
The silo adopts the technology of stepless speed change.
According to the machine tool to operate the silks and the
workpieces of different thickness, the silks speed can be
selected automatically and flexibly.
变频无极变速走丝系统
03
Product characteristics
集中润滑系统
Centralized lubrication system
恒张力紧丝系统
Constant tension wire system
确保机床每个部位都能得到有效的润滑,维持机械运
动起到充分的润滑,保持丝杆、导轨精度,延长机床使
用寿命。
Ensure that every part of the machine tool can be effectively lubricated, maintain the mechanical movement to
play a full lubrication, maintain the screw, guide rail accuracy, extend machine life.
自主研发恒张力紧丝系统,采用重锤结构设计,可根据
钼丝大小调整张力,有效的消除表面条纹,提高加工
RA值。
Self-developed constant tension wire system, using heavy
hammer structure design, can adjust tension according to
the size of molybdenum wire, effectively eliminate the
surface stripes, improve processing RA value.
环保型 全防护机台 Environmental Protection, full protection machine
(一)、采用环保型金属双开门式挡水罩,密封性好,无渗漏水现象使用方便
(二)、整体环保设计,钣金延钼丝路径设计,有效回收切削液,保护环境
(1) adopting environment-friendly metal double-door type water retaining cover with good sealing
and no water leakage.
(2) overall environmental protection design, sheet metal molybdenum wire path design, effective
recovery of cutting fluid, and environmental protection
产品特点
选用日本松下、三菱伺服
电机,进一步提升机床的
加工精度,先进的无阻尼
防护,无需反向间隙补偿。
17
日本THK/台湾上银P级直线导轨
Japan THK/Taiwan Silver
p-class Linear Guide rail
床身机构
Bed body mechanism
Select Panasonic, Mitsubishi
Servo Motor, further improve the
machining accuracy of machine
tools, advanced non-damping
protection, no reverse gap
compensation.
X、Y轴:双螺母精密
滚珠丝杆
采用日本THK/台湾上银C级滚
珠丝杆,精度佳、耐磨损。
X, y axis: Double
Nut Precision Ball
Screw
Using Japan THK/Taiwan
Upper Silver C grade ball
screw, good accuracy, wear
resistance.
装配精度 高标准的装配要求,使机床X/Y
Assembly accuracy 轴的精度保证在3μ以内。
High standard assembly
requirements, so that the
machine X/Y axis accuracy is
guaranteed within 3 μs.
03
Product characteristics
Z轴电动升降 Z轴升降采用精密直线导轨,上
下偏差控制在0.001MM内。
Electric lift of Z axis
Precision linear guide rail is
used for the lift of Z-axis, and
the upper and lower deviation
is controlled within 0.001 mm.
UV锥度结构 精密直线导轨、滚珠丝杆型锥
UV taper structure 度头。
Precision linear guide rail,
ball screw taper head.
穿丝结构 独特结构设计,运用双导丝
Threading 嘴,使穿丝更精准、便捷。
structure Unique structure design, the
use of double guide wire
nozzle, so that thread more
accurate and convenient.
一体式设计,承载式床身,周密肋骨支撑
,具有良好的刚性,选用优质HT300铸铁
铸造(树脂砂),整机通过二次回火,时效
处理。确保消除内部应力,保证机床刚性
与精度的持久性。
All-in-one design, load-bearing bed,
close rib support, with good rigidity,
using high-quality HT300 cast iron
(resin sand) , the machine through
secondary tempering, aging treatment.
To ensure the elimination of internal
stress, ensure the machine tool rigidity
and accuracy of the durability.
T型床身
T-bed
宣传册中各项资料仅供参考。
大幅提升工作效率和生产速度
切割表面光洁度高,不易出现毛刺
电路板放电稳定,确保设备运行时的安全性与稳定性
03
高频电源 自主研发
HIGH FREQUENCY POWER SUPPLY
SELF-DEVELOPED
高频电源
High frequency power supply
自主研发的高频电源,可实现高速而稳定的加工,
大幅提升机床性能。
Self-developed high-frequency power supply, can
achieve high-speed and stable processing, greatly
improve machine tool performance.
高效
Efficient
可靠
Reliable
稳定
Stable
环保
Environmental
protection
切割零件
Cutting parts
Greatly improve work efficiency and production speed
High cutting Surface finish, less burr
Circuit board discharge stability, to ensure the safety and stability of
equipment operation
产品特点
20
全自主研发智能型数据库
INDEPENDENT RESEARCH
AND DEVELOPMENT OF
INTELLIGENT DATABASE
系统功能实现
System function realization
Console side view
图纸自动转换功能
Drawing automatic
conversion function
操作台侧视图
Product characteristics
不断完善的数据库
Continuous improvement of the database
Operation Interface with pictures
操作界面附图
21
实例加工:芯子模
工件厚度:35mm
工件材料:Cr12
表面粗糙度:Ra<0.5 μ m
切割次数:3次
实例加工:配合件
工件厚度:40mm
工件材料:Cr12
表面粗糙度:Ra<0.5 μ m
切割次数: 3次
单边配合间隙:4um
*记载的全部加工结果是在本公司指定条件(材料、加工条件、测量参数、环境等 下进行的。
High efficiency, highlight,
high precision
样件实例
产品特点
高效、高光、高精
22
实例加工:配合件
工件厚度: 45mm
工件材料: Cr12
表面粗糙度: Ra<0.5 μ m
切割次数: 3次
单边配合间隙: 4 u m
实例加工:配合件
工件厚度:40mm
工件材料:Cr12
表面粗糙度:Ra<0.5 μ m
切割次数: 3次
单边配合间隙: 4 u m
业界领先技术水平
割一修一
割一修二
割一修三
Industry-leading technology level
Cut and trim
Cut One and trim two
Cut One and trim three
Sample example
Product characteristics
检测技术
23
三坐标测量仪
Three coordinate measuring instrument
英国RENISHAW激光干涉仪与球杆仪
RENISHAW laser interferometer and club instrument
03
Detection techniques
On the basis of the latest national standards,
RENISHAW laser interferometer, rod meter and coordinate
measuring instrument are used to detect each equipment (parts).
Ensure that the positioning accuracy and dynamic performance of
the machine meet the standard requirements
以中走丝最新国家标准为基础,
采用英国RENISHAW激光干涉仪、杆仪以及三坐标测
量仪对每一台设备(零部件)进行检测,
确保机床定位精度与机床的动态性能满足标准要求
合作伙伴
25
合作伙伴
COOPERATIVE
PARTNER
26
展望未来,合盈机械将以品质为基石、以国际化战略为手段,凭
借日益完善的自主技术和海外布局加速开拓全球智能智造设备
市场。
未来展望
FUTURE
OUTLOOK
Looking forward to the future, Heying Machinery will take quality
as the cornerstone, internationalization strategy as the means,
relying on increasingly perfect independent technology and
overseas layout to accelerate the development of the global intelligent equipment market.
地址:福建省福州市闽侯县铁岭经济开发区一期10号路
电话:0591-8344403
网址:www.heying-jx.com