广东凌晟智能装备有限公司——铝液净化专家!

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广东凌晟智能装备有限公司——铝液净化专家!

Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Box degassing device 箱式在线除气设备The box type online degassing equipment is located in a closed box, using high-purity (99.996%ormore) inert gas to rotate through the rotor to form a large number of dispersed bubbles. Duringthefloatingprocess of the aluminum melt, the bubbles capture hydrogen and oxide inclusions in the aluminummelt andbring them out of... [收起]
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广东凌晟智能装备有限公司——铝液净化专家!
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第3页

Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Box degassing device 箱式在线除气设备The box type online degassing equipment is located in a closed box, using high-purity (99.996%ormore) inert gas to rotate through the rotor to form a large number of dispersed bubbles. Duringthefloatingprocess of the aluminum melt, the bubbles capture hydrogen and oxide inclusions in the aluminummelt andbring them out of the surface, thereby reducing hydrogen content, removing oxide slag, reducingimpuritiessuch as alkali metals, and achieving online degassing and refining effect. Under strict process conditions,thebox type online degassing device can achieve a degassing efficiency of over 60%. The tilting degassing equipment can dump the residual aluminum liquid fromthe box, facilitatingtheswitching of aluminum alloys and reducing energy consumption.

Fixed box degassing device Tilting box degassing device

箱式在线除气设备是在密闭的箱体内,用高纯(99.996%以上)惰性气体通过转子旋转形成大量的弥散气泡,气泡在铝熔体上浮过程中俘获铝液中的氢气和氧化夹杂并带出表面,从而降低氢含量,除去氧化夹渣,减少碱金属等杂质,达到在线除气精炼效果。在严格工艺条件下箱式在线除气装置,除气效率可高达60%以上。倾翻除气设备可将箱体残于铝液倾倒出来,便于铝合金切换,降低能耗。

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Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745箱式在线除气设备型号 Model of degasser

Product Name

设备名称

Model

型号

Capacity

处理量

Power

加热功率

Capacity

箱体容量

Efficiency除气(H2)效率Fixed single rotor

固定单转子

FDUI-15 15-25T/H 30Kw 1.0-1.3T 进口含量≤0.28ml/100g时,Inhalation hydrogencontent除气后含量≤0.14ml/100g;Hydrogen content after degassing进口含量>0.28ml/100gAl时,除气效率>60%Inhalation hydrogencontentdegassing efficiency>60%Fixed double rotor

固定双转子

FDUII-30 25-35T/H 60Kw 1.3-1.8T

Tilting single rotor

倾翻单转子

TDUI-15 15-25T/H 30Kw 1.0-1.3T

Tilting double rotor

倾翻双转子

TDUII-30 25-35T/H 60Kw 1.3-1.8T

其他定制式

Others

F/TDUI/II- customized customized customized

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Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Servi ce Phone:13702924940 13902835745Silicon nitride accessories 氮化硅配件Silicon nitride accessories are widely used in long-term continuous casting, such as platebelt, aluminum foil, wire rod, large flat ingot, etc., normal maintenance life can reach more thanoneyear, reduce the replacement frequency, reduce labor costs.箱式除气设备氮化硅配件广泛应用于长时间连续铸造,如板带、铝箔、线杆、大扁锭等,正常维护保养使用寿命可达一年以上,降低更换频率,降低人工成本。

Category

类 别

Summary 摘 要 Picture 产品图片Silicon nitride

protective case

氮化硅保护套

For aluminum immersion heater

protection, strong material stability,

long service life.用于铝液浸入式加热器保护、材质

稳定性强,使用寿命长。

Silicon nitride

degassing

rotor

氮化硅除气转

Used for box type degassing

equipment, inert gas is driven into

aluminum liquid through the rotor to

remove hydrogen, oxidizing

inclusions and alkali metals in

aluminum liquid.用于箱式除气设备,用惰性气体通

过转子打入铝液中,除去铝液中的氢

气、氧化夹杂以及碱金属等

Silicon nitride

thermocouple

protection tube

氮化硅热电偶保

护管

Used for protection of box

degassed aluminum liquid

temperature measuring

thermocouple

用于箱式除气铝液测温热电偶保护

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Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Servi ce Phone:13702924940 13902835745Composites accessories 复合材料配件They are widely used in various scenarios, such as continuous casting, semi-continuous casting, high-frequency clearance casting, frequent alloy replacement casting, such as plate and strip, aluminumfoil, flat ingot, aluminum water rod, remelting rod, ingot wire, various industrial materials, alloy materials, automotive materials, aviation materials; high cost performance, simple maintenance, andthecomprehensive cost reduction.箱式除气设备复合材料配件广泛应用于连续铸造、半连续铸造、高频次间隙铸造、合金更换频繁铸造等场景;如板带、铝箔、扁锭、铝水棒、重熔棒、铸锭线、各种工业材、合金材料、汽车材料、航空材料等;性价比高、维护简单、降低综合成本。

Category

类 别

Summary 摘 要 Picture 产品图片Composite

heater sleeve

复合加热器保

护套

Used for aluminum immersion

heater protection, strong material

stability, cold and heat resistance.用于铝液浸入式加热器保护、材质

稳定性强,耐急冷急热。

Composite

deaero-rotor

复合除气转子

Used for box type degassing

equipment, inert gas is driven into

aluminum liquid through the rotor to

remove hydrogen, oxidizing

inclusions and alkali metals in

aluminum liquid.用于箱式除气设备,用惰性气体通

过转子打入铝液中,除去铝液中的氢

气、氧化夹杂以及碱金属等

Protecting tube

热电偶保护管

Used for protection of box

degassed aluminum liquid

temperature measuring

thermocouple

用于箱式除气铝液测温热电偶保护

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Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Tubular Filter 管式过滤设备Tubular filters are mainly used for fine filtration in high demand aluminum alloy melts suchasaviationaluminum, military aluminum, photosensitive drums, tank materials, battery foils, and 3Cmaterials. Itsfilteringeffect is stable, temperature control is uniform, and operation is simple, receiving high praisefromtheindustry.

28管管式过滤设备 28 Tubes Filter

管式过滤设备主要应用于航空铝材、军工铝材、感光鼓、罐料、电池箔、3C材料等高要求铝合金熔体中的精细过滤。其过滤效果稳定,温控均匀,操作简单,备受行业好评。

设备内衬采用进口优质浇注料,使用寿命长、耐腐蚀、保温效果好;保温材料采用纳米保温材料及进口保温板;过滤精度高,选择不同级别过滤管组其过滤精度为:5-30μm:温度控制精准。除气设备+板式过滤+管式过滤配置产线

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Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745管式过滤设备型号 Model of Tubular Filter

备注:相关数据根据生产材质、夹杂情况、过滤管组级别有一定差异。

应用案例:

Name&Model

设备名称&型号

Tube group

管组

Flow Al

铝液流量

Power

加热功率

Remaining Al

残铝量Max Capacity最大处理量(吨)7管 管式过滤

LS-TF-7 7 ≤7 T/H 30Kw 700kg 70011管 管式过滤

LS-TF-11 11 ≤10 T/H 45KW 800KG 110014管 管式过滤

LS-TF-14 14 ≤15 T/H 60KW 1000KG 140022管 管式过滤

LS-TF-22 22 ≤25 T/H 80KW 1200KG 220028管 管式过滤

LS-TF-28 28 ≤30 T/H 90Kw 1400KG 2800双28管 管式过滤

LS-TF-28II 28*2 ≤60 T/H 180KW 3200KG 5600三22管 管式过滤

LS-TF-22III 22*3 ≤75 T/H 245KW 4500KG 6600

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Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Deep Bed Filter 深床过滤设备LS-Deep Bed Filte r

It is widely used in large flow, high requirement, continuous production line, large filtration volume, high filtration quality and stable product quality;

applied in high-quality casting production of ultrathin materials, such as final product, including tank,

foil, PS board, bright anode foil, capacitor foil, a v i a t i o n a l u m i n u m , m i l i t a r y a l u m i n u m , photosensitive drum, 3C material, etc.; it can

effectively filter out a large number of inclusions in

the aluminum liquid. It can greatly improve

efficiency, improve quality and reduce costs. LS-DBF深床过滤设备:广泛应用于大流量、高要求、连续生产线,过滤通过量大、过滤品质高、产品质量稳定;应用于高品质、超薄材料的大规模铸造生产,如最终产品为:罐料、箔料、PS板、光亮阳极箔、电容箔、航空铝材、军工铝材、感光鼓、3C材料等的胚料生产;能够将铝液中大量夹杂物有效过滤掉。可大幅度提高效率、提高品质、降低成本。设备型号 Type:

根据产品定位和生产工艺和需求,结合设备特点,我公司有以下深床过滤设备型号可供选择:Name&

设备名称

Model

型号

Flow Al

铝液流量

Power

加热功率

Static Storage

静态容量

Remark备注深床过滤设备

Deep Bed Filter

LS-DBF-25 ≤25 T/H 90KW 1400kg The filtrationeffect andpassing amount of aluminumliquid are relatedtotheslagcontent of aluminumliquid,the laying of aluminaball andgravel.铝液过滤效果和通过量与铝液含渣量、箱体内铺设氧化铝球和砂砾等有关。LS-DBF-35 ≤35 T/H 120KW 1800KG

LS-DBF-55 ≤55 T/H 150KW 3300KG

LS-DBF-75 ≤75 T/H 180KW 4500KG

其他定制 — — —

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Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745技术参数 Technical Data:

实景案例:

No.序号

Name

摘要

Data

性能指标

No.序号

Name

摘要Data性能指标1 适用合金系列

Alloy Series

1-8系 7 过滤效果Efficiency

10μm≥95%5μm≥80%2 加热方式

Heating Method

硅碳棒辐射加热

SiC Element 8 箱体外壳温升Temperature Rise

≤室温+50℃3 加热额定功率

Power

60-240Kw 9 箱体内衬Box Lining

预成型/联矿Preforming4 过滤介质预热时间

Heated Time

≤ 5days 10 保温防渗层Keep Warm Layer

伊索/摩根/鲁阳ISOWOOL/

Morgan/ Luyang5 升温能力

Heating Capacity

10℃/h 11 电加热上盖Heating Cover

自动温控AutoControl

6 保温能力

Holding Capacity

700-800℃ 12 箱体倾翻支架Pour over

液压控制HydraulicControl

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Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Launder degassing device 流槽式在线除气设备Launder online degassing equipment is suitable for casting ingot or small flowaluminumalloy casting, with high purity (99.996%) inert gas through the rotor rotation formalargenumberof dispersion bubbles, bubbles in the process of aluminum melt floating capturealuminumhydrogen and oxidation inclusion and out of the surface, to reduce the hydrogencontent,remove oxidation slag, reduce impurities such as alkali metal, to achieve the onlinedegassingrefining effect. Flow tank gas removal equipment is easy to operate and easy tomaintain.

3 Rotor Launder degassing device

流槽式在线除气设备适用于铸锭或较小流量铝合金铸造,用高纯(99.996%以上)惰性气体通过转子旋转形成大量的弥散气泡,气泡在铝熔体上浮过程中俘获铝液中的氢气和氧化夹杂并带出表面,从而降低氢含量,除去氧化夹渣,减少碱金属等杂质,达到在线除气精炼效果。

流槽式除气设备操作简单、维护方便。

第12页

Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745设备型号Unit Type :

流槽式在线除气设备型号 Model of degasser

Product Name

设备名称

Model

型号

Capacity

处理量

挡板数

Capacity

箱体容量

Efficiency除气(H2)效率2 Rotor

双转子

LS-MRDII 5-10T/H 1 400

In the correspondingflowrate,strictly accordingtotherequirements, it canreachmorethan the first class pinholedegree.在对应流量内,严格按要求,可达一级针孔度以上。3 Rotor

三转子

LS-MRDIII 10-15T/H 2 600

4 Rotor

四转子

LS-MRDIV

15-20T/H 3 800

5 Rotor

五转子

LS-MRD- V

20-25T/H 4 1200

其他定制式

Others

- customized customized customized

第13页

Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Electric Heating Filter System电加热过滤系统The electric heating filtration system (LS-EHFS) combines the preheating of the filter plate, thepreheating of the filter box, the electric opening and closing of the filter box sealing cover, andthealuminum liquid insulation function of the box to form an electric heating filtration system. Thissystemeffectively solves the problem of precision preheating for various types of filter plates and boxes. Duringthe preheating process, it will not cause local overheating of the filter plate and generate surfaceandinternal micro cracks, ensuring the safe and reliable filtration accuracy of the filter plate; Allowingthesurface of the filter box to receive heat evenly and improving the service life of the box; At the sametime, our company has designed a bipolar electric heating filtration scheme, which uses a 30 or 40 meshfilterplate at the front end and a 50 or 60 mesh filter plate at the back end, which can greatly improvethequality of aluminum alloy; At the same time, it can keep the box and aluminum liquid insulated, sothat thefilter plate can be reused 2-3 times according to the production status, greatly reducing the cost of use.电加热过滤系统(LS-EHFS),将过滤板预热、过滤箱体预热、过滤箱体密封盖电动开合、箱体铝液保温功能集中在一起,形成一个电加热过滤系统,该系统有效解决了各种型号过滤板和过滤箱的精度预热难题。在预热过程中不会造成过滤板局部过热而产生表面和内部微裂纹,保证了过滤板安全、可靠的过滤精度;让过滤箱体表面受热均匀,提高箱体使用寿命;同时我公司设计的双级电加热过滤方案,前端用30或40目过滤板,后端用50或60目过滤板,这样可以大幅度提高铝合金品质;同时可以让箱体和铝液保温,从而可根据生产现状让过滤板重复使用2-3次,大大降低使用成本。

单级电加热过滤箱 双级电加热过滤箱Single stage electric heating filter box Double stage electric heating filter box

双级双通道过滤箱 双板过滤箱Dual stage and dual channel filter box Double plate filter box

第14页

Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745设备组成 Composition

 箱体:采用进口耐火材料内衬,不粘铝,保

温效果好,使用寿命长。Box body: lined

with imported refractory materials, not

stained with aluminum, good at insulation

with long service life.  电动/气动/液压翻盖,操作方便。

Electric/pneumatic/hydraulic flip cover, easy to operate

 电加热上盖:采用硅碳棒加热,效率高,使

用寿命长,更换简单。Electric heating

upper cover: Adopting silicon carbon rod

heating, high efficiency, long service life, and easy replacement.  控制箱:控制箱控制硅碳棒的温度和加热功

率,带有自动保护装置,集成电动翻盖操

作。 Control box: The control box controls

the temperature and heating power of the

silicon carbide rod, with an automatic

protection device and integrated electric

flip operation.主要性能参数 Main Parameters

 工作电压:380V Working voltage: 380V

 硅碳棒功率:10KW*3支(双级*2)Silicon

carbon rod power: 10KW * 3 pieces

(Double stage * 2)

 箱壁平均温升: ≤75℃Average

temperature rise of box wall: ≤ 75 ℃

设备特点 Features

 功能齐全,集成度高。Completefunction, highintegration

 预热均匀、效率高,从常温到700℃不大于2小时。Uniform preheating, high efficiency, nomore than 2 hours fromroomtemperatureto700 ℃.  硅碳棒温度输出均匀:过滤板内外和过滤箱体表面热分布均匀,避免过滤板和过滤箱体表面产生微裂纹,确保过滤精度和箱体使用寿命。Uniform temperature output of siliconcarbonrod: The heat distribution insideandoutsidethe filter plate and on the surfaceof thefilterbox is uniform, avoiding micro cracksonthesurface of the filter plate and filter box, ensuring filtration accuracy andservicelifeofthe box.  使用维护简单方便,利于现场操作。Easytouse and maintain, conducive toon-siteoperations.主要优点 Main Advantages

 加热功率平稳,易于操作。Stableheatingpower, easy to operate.  采用双级过滤设计,可大幅度提升铝合金品质。Adopting a two-stage filtrationdesigncansignificantly improve the quality of aluminumalloys.  设计简洁大方,更换配件容易操作。Thedesign is simple and generous, easytooperate when replacing accessories.

第15页

Page1of 1_____________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq. com Serv i ce Phone:13702924940 13902835745Short-flame Preheat Filter System短焰预热过滤系统The Short Flame Preheating and Filtering System (LS-SPFS) integrates functions suchaspreheating the filter plate, preheating the filter box, electric opening and closing of the filter boxsealingcover, automatic ignition control of the preheater, and flame adjustment to form a short flame preheatingand filtering system. This system effectively solves the problem of rapid preheating for various typesof

filter plates and boxes. During the preheating process, it will not cause local overheating of thefilterplate and generate surface and internal micro cracks, ensuring the safe and reliable filtrationaccuracyof the filter plate; At the same time, the surface of the filter box is evenly heated, improving theservicelife of the box. The filter plate short flame preheater is directly installed in the upper cover of thefilterbox, forming a heat cycle through hot gas to achieve uniform and fast heating, and the operationissimple and convenient; Compared to traditional electric heating filter boxes, the energy consumptionis50% -70% lower; The efficiency is very high, and the entire process only takes 15-20 minutes.短焰预热过滤系统(LS-SPFS),将过滤板预热、过滤箱体预热、过滤箱体密封盖电动开合、预热器自动点火控制、火焰调节等等功能集中在一起,形成一个短焰预热过滤系统,该系统有效解决了各种型号过滤板和过滤箱的快速预热难题。在预热过程中不会造成过滤板局部过热而产生表面和内部微裂纹,保证了过滤板安全、可靠的过滤精度;同时让过滤箱体表面受热均匀,提高箱体使用寿命。过滤板短焰预热器直接安装在过滤箱上盖中,通过热气形成热循环达到均匀快速加热,操作简单方便;能耗上比传统电加热过滤箱能耗低50%-70%;效率非常高,整个过程只需要15-20分钟。

燃气加热双级过滤箱 Gas heating two-stage filter box

第16页

Page2of 1_____________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq. com Serv i ce Phone:13702924940 13902835745燃气加热双级过滤箱 Gas heating two-stage filter box

燃气加热单级过滤箱 燃气加热双级过滤箱Gas heating single-stage filter box Gas heating two-stage filterbox

第17页

Page1of 1ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745耐火材料内衬 Refractory lining

Category

类 别

Brief 摘 要 Pictures 产品图片 Site 使用场景Inner lining

of degassing

box

除气箱内衬

The box type degassing

lining uses imported

materials, which have high

strength, long service life, small expansion

coefficient, good insulation

effect, and no aluminum

adhesion。

箱式除气内衬使用进口

材料,其强度高、使用寿

命长、膨胀系数小、保温

效果好、不粘铝。

Inner lining of

Launder

degasser

流槽式除气箱

内衬

The lining of the

2/3/4/5/6 rotor slot type

degassing equipment can

be customized according

to requirements。

可根据要求定制

2/3/4/5/6转子流槽式除气

设备内衬。

Filter box

lining

过滤箱内衬

12 ', 15', 17 ', 20', 23 ', 26' filter box lining can be

customized according to

the flow rate。

可根据流量定制

12’,15’,17’,20’,23’,26’过滤

箱内衬 。

第18页

Page2of 1ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Category

类 别

Brief 摘 要 Pictures 产品图片 Site 使用场景Double stage

filter box

双级过滤箱

12 ', 15', 17 ', 20', 23 ', and 26' dual stage filter

box liners can be

customized based on flow

rate and filtration accuracy.可根据流量和过滤精度定制

12’,15’,17’,20’,23’,26’ 双 级

过滤箱内衬 。

Lining of

launder

流槽内衬

Customize various

specifications and sizes of

flow channels according to

requirements and flow

rates。根据要求和流量定

制各种规格尺寸流槽。

Customize

各种定制箱体

第19页

Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Furnace Refining Machine 炉内精炼机LS-Furnace Refining Machine r

The refining machine in the furnace is based

on the carrier of high purity inert gas to spray the

refining agent into the aluminum liquid through

the graphite rotating shaft, and at the same time

stir so that the impurities in the refining agent and

aluminum liquid fully react, so that the oxidation

slag and gas impurities and alkali metals follow

the inert gas to the surface, so as to achieve the

purpose of purifying aluminum liquid such as

degassing, slag removal and alkali metal removal, and improve the quality of aluminum alloy.The

furnace refining machine is divided into two kinds:

furnace side refining and furnace front refining. LS-FR 炉内精炼机:炉内精炼机是以高纯惰性气体为载体将精炼剂通过石墨转轴旋转式喷入铝液中,同时加以搅拌以便让精炼剂和铝液中的杂质充分反应,让氧化夹渣和气体杂质及碱金属跟随惰性气体浮出表面,从而达到除气、除渣、除碱金属等净化铝液目的,提高铝合金品质。炉内精炼机分炉侧精炼和炉前精炼两种。设备型号 Type:

Name&

设备名称

Model

型号

Furnace

Capacity

炉子容量

Power

功率

Storage

精炼剂容量Remark备注炉内精炼机

Furnace

Refining

Machine

LS-FR-20 ≤25 T 45KW 40kg

During use, it isnecessaryto pay attentiontotheparticlesize of the refiningagent andthe gas pressure, otherwiseitis easy to block theinnerholeof the mixingrod.使用过程中需要注意精炼剂粒度和气体压力,否则容易堵塞搅拌棒内孔。LS-FR-30 ≤40 T 60KW 60KG

LS-FR-50 ≤60 T 90KW 120KG

其他定制 — — —

第20页

Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745技术参数 Technical Data:

炉侧精炼机左右旋转两炉共用预设值参数全自动单独除气搅拌模式除气搅拌、精炼一体模式炉前精炼机

 轮式或叉车移动多炉共用

 预设值参数全自动

 单独除气搅拌模式

 除气搅拌、精炼一体模式

No.序号

Name

摘要

Data

性能指标

No.序号

Name

摘要Data性能指标1 适用合金系列

Alloy Series

1XXXX-8XXXX系 5 Capacity

炉子容量10-80T2 移动方式

Method 固定/轮式 6 Refining Capacity

精炼剂容量20-200kg3 额定功率

Power

45-90Kw 7 Powder rate

喷粉速度0-5000g/Min4 精炼时间

Time

10-60min 8

Lifting Height

升降高度0-850mm

第21页

Page1of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Automatic Refining Car 自动精炼车LS-Automatic Refining Car r

This automatic refining vehicle is an

automatic device independently developed by

our company that can replace manual refining of

liquid aluminum. The machine walks in liquid

aluminum with uniform track, stable speed, full

refining, can realize all-round refining without

dead Angle, and can react with impurities in

liquid aluminum to the greatest extent, and bring

out the surface; Effective gas removal, slag

removal, reduce alkali metal content, to achieve

good purification effect. Solve the problem of

uneven labor and high cost; Greatly improve the

refining quality of liquid aluminum. LS-ARC 自动精炼车:本自动精炼车是我公司自主开发的一款能够代替人工对铝液进行精炼的自动装置,本机在铝液中行走轨迹均匀,速度平稳,精炼充分,可实现全方位无死角精炼,能最大程度与铝液中杂质发生反应,并带出表面;有效除气、除渣、降低碱金属含量,达到良好净化效果。解决了人工不均匀、成本高的问题;大幅度提高铝液精炼品质。

设备型号 Type:

Name&

设备名称

Model

型号

Furnace

Capacity

炉子容量

Power

功率

Storage

容量

Remark备注自动精炼车

Automatic

Refining Car

LS-ARC-I ≤15 T/H 45KW 40kg

One-click operation, refiningprocedurescanbecustomizedaccordingtofurnace structureandproduction process; Requiresprofessional maintenance.一键式操作、可根据炉型结构和生产工艺定制精炼程序;需要专业维护保养。LS-ARC-II ≤30 T/H 60KW 60KG

LS-ARC-III ≤50 T/H 90KW 120KG

其他定制 — — —

第22页

Page2of 2ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745技术参数 Technical Data:

实景案例:

No.序号

Name

摘要

Data

性能指标

No.序号

Name

摘要Data性能指标1 适用合金系列

Alloy Series

1XXXX-8XXXX系 5 Capacity

炉子容量10-80T2 移动方式

Method 轨道/轮式 6 Refining Capacity

精炼剂容量20-200kg3 额定功率

Power

45-90Kw 7 Powder rate

喷粉速度0-5000g/Min4 精炼时间

Time

10-50min 8

Lifting Height

升降高度0-850mm

第23页

广 东凌晟智能装备有限公司Guangdong Lingsheng Intelligent Equipment Co., LTDA D D : H e n g g a n g I n d u s t r i a l Z o n e , S h i s h a n T o w n , F o s h a n C i t y , G u a n g d o n g P r o vi nceT E L : 0 7 5 7 - 8 1 9 9 6 0 7 5 FA X : 0 7 5 7 - 8 1 7 9 5 6 6 0 S e r v i c e P h o n e : 1 3 7 0 2 9 2 4 9 4 0 1 3 9 0 2 8 35745E-Mail:121001383@qq.com

Granular flux 颗粒精炼剂(LS-FLU102/112/1622)

The particle refining agent developed by our company is

a newly synthesized smokeless, non-toxic, and

environmentally friendly composite flux, mainly composed of

eutectic complexes of chlorides; Granular refining agent can

quickly remove non-metallic inclusions (oxide slag inclusion, Boride, carbide) and alkali metals(sodium,lithium, calcium, etc.) in the melt when reacting with aluminum melt; When used together withinert gases,it also has a strong hydrogen removal effect.颗粒精炼剂的优点 Advantage

 熔点低 Low melting point Melting point below 600 ℃; The composition is uniform, formingdropletsinthe aluminum liquid and capturing non-metallic inclusions and alkali metals during the upwardfloatingprocess.  用量少 Low dosage Each ton of aluminum only requires a dosage of 0.8-1.2kg.  烧损低 Low burn loss Reduce aluminum burning loss, reduce slag volume, and reduce aluminumashtreatment costs.  环保型 Environmentally friendly Non toxic, smokeless, harmless, and dust-free environmentallyfriendlyflux.颗粒精炼剂(LS-FLU102/112/1622)理化性能Performance

Apply Applied to various aluminum smelting and refining processes. Function

All aluminum alloys, except for high magnesium (Mg>2%) alloys, undergocasting refining, degassing, slag removal, and alkali metal removal. Usage Blow in or rotate with inert gas injection. Temperature 720-740℃

Melting point ≦600℃

Water content ≦1.0%

第24页

广 东凌晟智能装备有限公司Guangdong Lingsheng Intelligent Equipment Co., LTDA D D : H e n g g a n g I n d u s t r i a l Z o n e , S h i s h a n T o w n , F o s h a n C i t y , G u a n g d o n g P r o vi nceT E L : 0 7 5 7 - 8 1 9 9 6 0 7 5 FA X : 0 7 5 7 - 8 1 7 9 5 6 6 0 S e r v i c e P h o n e : 1 3 7 0 2 9 2 4 9 4 0 1 3 9 0 2 8 35745E-Mail:121001383@qq.com

各种精炼剂对比数据 Comparative data

6063 合金使用各种精炼剂后夹杂物金相图对比Comparison of metallographicdiagrams of inclusions in 6063 alloy after using various refining agents

Using powder refining agents Using particle refiners

包装 Package:

Use 5kg plastic bag Vacuum packing inner bag, 20kg moisture-proof bag or carton for independentpackaging。特别注意事项 Special precautions::

Please seal before use as it is prone to moisture absorption at room temperature. Pleaseuseit assoon as possible after opening the package. Store in a well ventilated and dry place. After absorbingmoisture, the flux should be thoroughly dried before use. Do not use after absorbing a largeamountof moisture to avoid explosion.

project Powder refining agent Granular flux

Usage 2-3‰ 0.8-1.2‰Slag/ gas removal effect 30-40% 60-80%Alkali metal removal effect 5-10% 30-40%Burn loss rate 2-3% 1.5-2%Melting point ℃ 700-1100℃ <600℃Harmful gas emissions F、Cl、S、N 等 No obvious harmful gases

Morphology in aluminum

liquid

Powder Solid Liquidity

Aluminum ash content 1.3-1.5% 1.1-1.3%

第25页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Servi ce Phone:13702924940 13902835745Electric Refiner

电动精炼罐The electric refining tank (LS-ER) can use nitrogen or argon gas to quickly and evenly spraytherefining agent into the aluminum liquid. The refining time, refining uniformity, and refining speedareadjustable and controllable, reducing human intervention, and can greatly improve the qualityof

aluminum liquid refining and aluminum alloy quality.电动精炼罐(LS-ER),可以使用氮气或氩气将精炼剂快速均匀的喷射入铝液中,精炼时间、精炼均匀、精炼速度可调可控,减少人为干预,可大幅度提升铝液精炼品质,提高铝合金质量。Product Name

品名

Model

型号

Capacity

(kg)

容量

Time

(min)

时间

Speed

( min/kg)

速度

Power

(Kw)功率Material

材质Electric refiner

电动精炼罐

LS-ER-20 20 0-30 0.5-5 0.375

不锈钢/碳钢Stainlesssteel/carbonsteel

LS-ER-40 40 0-30 0.5-5 0.375

LS-ER-60 60 0-30 0.5-5 0.375

LS-ER-90 90 0-30 0.5-5 0.55

第26页

Page1of 1_______________________________________________ _____________________ __________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Service Phone:13702924940 13902835745Frequency converter Electric Refiner

变频电动精炼罐The variable frequency electric refining tank (LS-FER) can use nitrogen or argon gas to quicklyandevenly spray the refining agent into the aluminum liquid. It is controlled by a frequency converter, whichcan adjust and control the refining time and speed, achieve uniform refining, reduce human intervention, and greatly improve the quality of aluminum liquid refining and aluminum alloy quality.变频电动精炼罐(LS-FER),可以使用氮气或氩气将精炼剂快速均匀的喷射入铝液中,采用变频器控制,对精炼时间、精炼速度可调可控、精炼均匀、减少人为干预,可大幅度提升铝液精炼品质,提高铝合金质量。

Product Name

品名

Model

型号

Capacity

(kg)

容量

Time

(min)

时间

Speed

( HZ)

速度

Power

(Kw)功率Material

材质Frequency converter

Electric refiner

变频电动精炼罐

LS-FER-20 20 0-30 10-50 0.375

不锈钢/碳钢Stainlesssteel/carbonsteel

LS-FER-40 40 0-30 10-50 0.375

LS-FER-60 60 0-30 10-50 0.55

LS-FER-90 90 0-30 10-50 1.1

第27页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Serv ice Phone:13702924940 13902835745Other Refiner 其他精炼罐Other customized refining tanks can be customized according to various customer requirements, and can adapt to various forms of refining agents in various environments to meet higher requirements. Customizing various refining tanks according to customer requirements, specific operating conditions, and usage requirements can reduce human intervention and improve the quality of aluminumliquidrefining and aluminum alloy..其他各种定制精炼罐,可以根据各种客户的要求定制,能适应各种环境的各种形态精炼剂,以满足更高要求。根据客户要求参数,具体工况环境以及使用要求定制各种需求精炼罐,减少人为干预,可提升铝液精炼品质,提高铝合金质量。

Product Name

品名

Model

型号

Capacity

(kg)

容量

Time

(min)

时间

Speed

( HZ)

速度

Power

(Kw)功率备注remarkGranular refining

agent refining tank KL-40 40 0-30 10-50 0.55 喷颗粒精炼剂90L Customized

electric

LS-ER-90 90 0-30 10-50 1.1 大容量粉剂Customized refining

tank LS-FER-60 60 0-30 10-50 0.55 数控定时定量Pneumatic refining

tank QD-20~60 20~60 0-10 manual ——气动精炼罐

第28页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mail:121001383@qq.com Service Phone:13702924940 13902835745Al-Ti-B Wire Feeder 铝钛硼丝喂丝机Aluminum titanium boron wire feeding machine (LS-WF) can evenly add aluminumtitaniumboronwire without slipping or knotting; Double wires can be fed to evenly add aluminumtitaniumboronwiresto the aluminum liquid in the flow channel, thereby uniformly refining the aluminumalloy andimprovingits quality. There are corresponding products from the low-end to the high-end, with a widerangeof

applications.铝钛硼丝喂丝机(LS-WF),能够均匀的添加铝钛硼丝,不打滑、不打结;可喂双丝,能够让铝钛硼丝均匀的添加到流槽铝液中,从而使铝合金均匀细化,提高铝合金质量。从低端到高端都有相对应产品,适应范围广。

Name&Model

品名&型号

Power

功率

Speed

调速

适用范围 Scope 参考图ReferenceSimple Wire

Feeder

简易喂丝机

LS-SWF

0.75

Manual

手动

Produce a single alloy or fewer

grades with a fixed amount of

addition.生产单种合金或较少牌号,

添加量固定。

Frequency

conversion

Wire Feeder

变频喂丝机

LS-FWF

1.1

Frequency

conversion

变频

To produce multiple alloys, it is

necessary to frequently change the

alloy grade and dosage.生产多种合

金,需经常更换合金牌号及添加量。

Numerical

Control

数控喂丝机

LS-NCWF

2.2

Automatic

数控

To produce high-quality alloys, precise control and statistics of

the addition amount, or there are

many specifications of products, and there are significant

differences in the amount of

aluminum, titanium, and boron

added, which can be selected

separately.生产高品质合金,对添

加量有精确控制并统计,或有较多规

格产品,添加铝钛硼量有较大差异,

可分别单独选择。

第29页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Servi ce Phone:13702924940 13902835745High temperature iron absorber 高温吸铁器High temperature iron suction device (LS-HTIA) can suck out unmelted scrap iron productsinaluminum liquid, with a maximum suction force of 80-100 kilograms per operation. It can significantlyreduce the iron content in aluminum alloy, purify aluminum liquid, and improve the quality of aluminumalloy. This product is suitable for situations with a lot of waste, reducing manual selection, improvingefficiency, greatly reducing costs, and improving quality.高温吸铁器(LS-HTIA),可以在铝液中将未融化的废铁制品吸出,最大吸力单次可达80-100公斤,能大幅度降低铝合金中铁含量,净化铝液,提高铝合金品质。本产品适用于废料较多场合,减少人工挑选,提高效率,大大降低成本,提高品质。

高温吸铁器(LS-HTIA),可以在熔融铝液中将未融化的废铁制品吸出,最大吸力单次可达80-100公斤,能大幅度降低铝合金中铁含量净化铝液,提高铝合金品质。本产品适用于废料较多场合,减少人工挑选,提高效率,大大降成本,提高品质。

Product Name

品名

Model

型号

Diameter

直径

Height

高度

Weight

重量

power

功率

Suction capacity

吸力(废屑)Truckmodel叉车型号High Temperature

Iron Absorber

高温吸铁器

LS-HTIA-600 600mm 700mm 420kg 6kw 80kg 3.5TLS-HTIA-700 700mm 900mm 550kg 8kw 100kg 5T

第30页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq. com Ser vi ce Phone:13702924940 13902835745Aluminum liquid pump铝液泵Aluminum liquid pump is mainly used in aluminum chip furnaces, double chamber furnaces, submother furnaces, etc. Main function: Stir the aluminum liquid, make the temperature of the aluminumliquid in the dual chamber furnace uniform, and quickly melt various materials in the furnace; Acceleratethe melting of aluminum chips and reduce burning loss; Lift the aluminum liquid fromthe meltingfurnaceto the holding furnace, or raise the corresponding height to facilitate casting.铝液泵主要应用于铝屑炉、双室炉、子母炉等。主要功能:搅拌铝液,让双室炉内铝液温度均匀,快速熔化炉内各种材料;加速铝屑熔化,降低烧损;提升铝液,让铝液从熔化炉提升到保温炉,或者提升相应高度以方便铸造。

Name

品名

Model

规格

Power

功率

Scope of use

适用范围Aluminum

liquid pump

铝液泵

LS-LYB-I 7.5KW

Mixing, melting, and lifting of aluminumliquid in aluminumchip furnaces, mother and child furnaces, etc

铝屑炉、子母炉等铝液搅拌、熔化铝屑、铝液提升LS-LYB-II 11KW

Mixing and lifting of aluminum liquid in mother andchildfurnaces, double chamber furnaces, etc

子母炉、双室炉等铝液搅拌、铝液提升。Other

customizations

其他定制

— —

Customized according to on-site requirements根据现场要求定制。

第31页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Servi ce Phone:13702924940 13902835745Die casting degassing equipment压铸除气设备The die-casting degassing equipment developed and produced by Lingsheng Machineryiswidely used in die-casting, precision casting, and various alloy production; Suitable for variouscomplex environments such as aluminum liquid transfer, machine side furnaces, cruciblefurnaces, insulation furnaces, etc. Integrate functions such as degassing, refining, andstirringinto one set of equipment; By injecting inert gases such as nitrogen or argon, the gas dispersiondistribution is increased, thereby removing hydrogen from the aluminumalloy andachievingdegassing effect; The built-in refining agent powder spraying device can automaticallyspraypowder according to requirements, greatly enhancing the refining effect; Thereby reducingthehydrogen content and slag inclusion in the aluminum liquid; Improve the quality of aluminumalloys. Category

类 别

Summary 摘 要 Pictures 产品图片 Usage scenario 使用场景吊挂式除气机

Hanging

Degasser

HD-800

Used in multiple

crucible furnaces or side

furnaces of the same

model to produce various

spare parts such as

wheels, aluminum ingots, pistons, engine shells, etc

移动式除气机

Mobile

degasser

MD-1000

可以移动到不同工位以适

应多工场应用

Can be moved to

different workstations to

adapt to multi workshop

applications

固定式除气机

Fixed

degasser

FD-1200

固定工位,可单工位或者双

工位,适合固定坩埚炉或者中

转包

Fixed station, suitable for

fixed crucible furnace or

intermediate

第32页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Servi ce Phone:13702924940 13902835745Degassing rotor 除气转子The anti-oxidation graphite rotor developed and produced by Lingsheng Machinery is widelyusedin continuous casting, semi continuous casting, single intermediate ladle, crucible furnace andmachineside furnace. By injecting inert gases such as nitrogen or argon, the gas dispersion and distributionrise, so as to bring out hydrogen in aluminum alloy and achieve degassing effect, which can greatlyreducethe hydrogen content in aluminum liquid and greatly improve the alloy quality. Category

类 别

Summary 摘 要 Picture 产品图片 Usage scenario 使用场景For die-casting

Degassing

rotor

压铸用

除气转子

Used for single subcontracting

or crucible furnaces to produce

various spare parts such as

wheels, aluminum ingots, pistons, engine shells, etc。

用于单个中转包或者坩埚炉或

机边炉内,以生产轮毂、铝锭、

活塞、发动机壳等各种零配件

Semi

continuous

casting

degassing

rotor

半连续铸造

除气转子

Used for online flow channel

degassing or box degassing to

produce aluminum rods, ingots, etc.用于在线流槽除气或者箱式除

气,以生产铝棒、铝锭等。

Continuous

cast graphite

rotor

连续铸造石墨转

Used for online box degassing

to produce aluminum plates, strips, foils, etc.用于在线箱式除气,以生产铝

板、铝带、铝箔等。

Composite rotor

复合转子

Ceramic carbon composite

rotor is durable, wear-resistant, and has a long service life。

陶碳复合转子耐用耐磨,使用

寿命长。

第33页

Page1of 1_____________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq. com Ser vi ce Phone:13702924940 13902835745Spare parts 备品备件Composite degassing rotor

复合除气转子

Graphite rotor

石墨转子Silicon carbon rod protective sleeve

硅碳棒保护套

silicon carbide rod

硅碳棒热

Thermocouple protective sleeve

第34页

Page1of 1______________________________________________________________________________ADD:Henggang Industrial Zone, Shishan Town, Foshan City, GuangdongProvinceE-Mail:121001383@qq.com Service Phone:13702924940 13902835745Boron nitride coating 氮化硼涂料(BN100)The boron nitride coating (LS-BN100) developed and produced by Lingsheng Machinery hasgoodadhesion and a small shrinkage rate; Good high-temperature stability, with good demoldingandlubrication performance; After drying, there are no cracks and the surface is smooth, extendingtheservice life of refractory materials; Do not soak in aluminum or zinc water, protect the metal surfacefromaluminum water flushing and iron pollution; It is an indispensable casting material in the non-ferrousmetal casting industry. This product is a water-based coating. It is divided into two types: blue andwhite.

It is recommended to use blue products on the surface of refractory materials and white productsforextrusion and demolding. Scope of use 使用范围

 Suitable for lining refractory materials, vertical pipes, refractory

castables, brick lining, floats, flow channels, and various lifting

ladle pouring bags. Suitable for the surface of refractory

materials such as diversion plates, flow channels, filter boxes, degassing boxes, and casting nozzles used in hot top casting, providing good non stick aluminum coating protection effect. Suitable for graphite rotors and crucible surfaces. Suitable for

metal surface lining and metal parts in contact with aluminum

water.  适用于耐火材料内衬、竖管、耐火浇注料、砖砌内衬、浮子、

流槽、各种抬包浇包。适用于热顶铸造用分流盘,流道,过滤

箱,除气箱,铸嘴等耐火材料表面,起到良好的不粘铝的涂层

防护效果。适用于石墨转子、坩埚表面。适用于与铝水接触的

金属表面内衬和金属件上。

 used as a release agent. 还可用作其他脱模剂使用。

第35页

Page1of 1ADD:Henggang Industrial Zone, Shi shan Town, Foshan City, GuangdongProvinceE-Mai l:121001383@qq.com Ser v i ce Phone:13702924940 13902835745Refractory fiber paste&runner coating

耐火纤维糊&流道涂料耐火纤维糊(耐火泥)

Refractory fiber paste is used to firmly connect

segmented refractory materials, as well as repair cracks in

flow channels, filter boxes, and degassing boxes. It has good

adhesion, high surface strength, smooth repair surface, non

aluminum adhesion, good insulation performance, wear

resistance, and long service life。

耐火纤维糊,用于牢固连接分段耐火材料,以及修补流

槽、过滤箱、除气箱等裂缝,有良好的粘接性,该产品表面强

度高、修补面平滑、不粘铝、绝热性能好、耐磨损、使用寿命

长。

Usage: After cleaning the repair area, apply the repair

agent to the crack, use a thin iron tool (such as a saw blade or

a trowel) to penetrate the crack and completely fill the gap

with the repair agent. Finally, make the surface flat and

smooth.使用方法:将修补处清洁干净后把修补剂涂于裂缝,用铁

制薄片状工具(如锯条、批灰刀)深入裂缝将修补剂完全填满

缝隙,最后将表面平整光滑。流道涂料

Refractory materials such as flow channels and splitter plates

used to protect direct contact with aluminum liquid, as well as iron

tools in contact with aluminum or zinc liquid.用于保护铝铝液直接接触的流道、分流盘等耐火材料,也可以

保用与铝液或者锌液接触的铁质工具等。

Usage: Mix evenly in proportion and spray on the surface of

refractory materials。

使用方法:按比例调配均匀后喷涂在耐火材料表面。

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