创新的世界

MacroPower 400 – 2200 t

紧凑的大型注塑机

2

强劲 – 紧凑– 通用

大型注塑机新标杆

优点

» 设计紧凑， 占地面积小

» 尺寸宽大的4哥林柱／两板锁模系统

» 通过长行程系统来”释放”，便于大尺寸模具从侧面进入

» 由于哥林柱螺母同步闭合， 空循环时间极短

» 采用线性导轨装置， 模板运动平滑且能够灵敏地保护模具

» 用户友好性增强， 配置新型Unilog B8控制系统， 并集成有辅助系统

» 顶出机构和抽芯装置可在模板运动期间快速地同步动作

» 带有伺服阀控制强劲的注塑单元

» 可借助88显示屏， 通过威猛4.0系统中央操作注塑机和周边设备

» 液压系统和电气模块布置恰当便于检修

» 极具吸引力的价格／规格比

注塑机系列

标准版MacroPower : 19种锁模力规格，锁模力范围400至2200t

多物料MacroPower: 用于多物料注塑，锁模力范围400 至 2200 t

3

MacroPower

设备亮点

ª 伺服驱动是液压系统的标准配置³按需驱动´

所有的 MacroPower 标准机型都通过一个

模块化的双泵液压系统与固定排量泵驱动。

抽芯装置和顶出机构的同步运动属于标配功

能。额外增加泵级（选项）可提高同步运动

的数量和性能。 ª 精确、强劲的螺杆驱动

MacroPower 系列注塑机所有的注塑单元都

标配有液压式驱动系统。另外，还可选择塑

化机构提供伺服驱动。注射和保压均通过伺

服阀控制。利用注塑机控制系统特有的低高

度，可轻松调试清理料筒装置和喷嘴。 ª 锁模系统 ±尺寸宽大

MacroPower 系列注塑机的锁模系统为 哥

林柱两板系统，带有尺寸宽大的模具安装

板。四个哥林柱皆配有压力缓冲装置，并被锚

固至注塑机固定板上。配有哥林柱位置监控，

确保最佳的模板平行度。

ª Quicklock 锁模系统 ±同步、迅速

定、动模板之间的动力传递受到夹持在动模

板扇形抱合螺母上的哥林柱的正向锁定动作

影响。由于所有螺母均同步运动，锁定时间

较短。长行程油缸在线性轴承导向作用下移动

动模板。压力缓冲装置用于积聚锁模力。 ª 易于装入模具

MacroPower 系列注塑机锁模系统标配的动模

板行程较大且哥林柱长度相对较短，因此哥林

柱端头与动模板之间有较大的缝隙。这样，可

使用吊车从注塑机非操作侧轻松地装入并固定

模具。

4

锁模单元

具有充足的模具空间，功能强大» 空间大、灵活

在标配版和 ;/ 版中，MacroPower 系列注塑机种类齐

全的系统结构套件可为众多锁模力变量和哥林柱匹配

距离提供丰富多样的组合方式。

» 灵敏、精确

MacroPower 系列注塑机锁模系统中，哥林柱仅用于模

板之间的力传递。动模板安装于可沿注塑机机架铺设

的高精度线性轴承移动的滑动架上。线性轴承内滚动摩

擦力极小，提供了高度灵敏的模具保护和高清洁度。

» 快速、同步

哥林柱和动模板之间的 Quicklock 锁定系统由四组同

步抱合螺母组成，这些抱合螺母集成于动模板内，减

小了注塑机占地面积。

» 设计紧凑，占用空间极小

集成化哥林柱螺母和短哥林柱可带来两大优势：减小

占用空间，同时为侧向吊入模具释放空间。

» 对称、强劲的设计

动模板由两个对角布置的高速油缸驱动。移动驱动与

液压差动齿轮系统相结合，为高速、精确的运动和动

力输送提供了基本条件。

5

注塑单元

伺服控制，精度高» 所有设计均保证整体稳定性

- 所有齿轮的长径比均为 22:1。

- 通过慢速运行的液压马达直接驱动（可选配伺服马达）。

- 通过伺服阀控制注射和保压，确保最高的可重复性。

- 轴对称布置的射移油缸可实现喷嘴无扭矩触头。

- 有多种适用螺杆和料筒可选，适合各种工艺技术。

- 威猛巴顿菲尔 +L4 软件模块（选配）提供有多种调整控制，

以便补偿如温度、湿度、再生料含量或色母含量等变化引起的

外部因素的影响。

防磨损选项除了品质一流的标配设备， 还有多种选项供您选择，以 实现超长的防磨损和/或耐腐 蚀保护。另外，还提供预先 确定好的选项包和选项库， 帮助您选择正确的塑化单元。» 极易操作，灵活性出色

- 自由适用注塑单元，便于加料、设置和检修机器。

- 利用紧凑的设计和无障碍调试实现较佳的易维护性。

6

驱动技术

高性能、模块化设计快速响应、精密、节能

“按需驱动”是定量泵创新组合快速响应，速度可控、风冷伺服马达。驱动系统只有在有运

动需求和压力建立时才启动。在冷却期间或取件阶段，伺服驱动保持关闭而不消耗能源。在

运行期间，“按需驱动”是高动态、机器运动控制和短循环周期的基础。吸入管处安装受

系统监控的关断阀，确保工作安全。

“按需驱动”是所有的 MacroPower 机型的标配。

液压系统扩展等级

用于实现顶出机构和抽芯机构同步运动的双泵系统

用于实现更高驱动性能（选配）的顶出机构和抽芯机构同步运动，且

注 射速度更快的双泵系统

用于实现顶出机构和抽芯机构同步运动 ，且具有更高驱动性能（选

配）的双泵系统，带有一个用于实现高速注射和缩短循环周期的蓄能器

节省运营成本

» “按需驱动”属于标配设备。

» 与当前的变量泵系统相比，“按需驱动”系统可降低能耗

40%。

» 此外，该系统还可通过降低空转，进一步降低能耗

» 由于一般不需要油冷却，可降低总冷却成本。

» 由于热负荷更低，可以更好地保持液压油品质，因此

可降低维护成本。

» 噪音更低，可减少噪声防护所需的投资。

» 第二伺服驱动包是标准的，第三伺服驱动包为同步运

动的选项 ，如用于模具截流式喷嘴系统 。

ª 6ffl

ª 6ffl

ª 6ffl

7

生产单元

定制化配置

威猛巴顿菲尔注塑机均采用了灵活可调的基本模块化设计。借助这种设计，注塑机可将多种

自动化设备纳入到生产单元之中。此类设备主要包括快速换模装置、用于复杂介质接入的快

速接头以及成品部件自动化处理装置。

MacroPower 自动化选项：

» “取放机械手自动化模块”，包含线性或关节式机械手以及负责物流的

周边设备。

» 锁模系统

包含各种安全监测功能的液压和电磁锁模系统可供选择，根据需要还

可提供用于侧边架模的辊子式输送机。

» 换模系统

固定式托架和预热站，或带有对接接口且可灵活移动的滑动架系统。

» 通过威猛 4.0 系统与威猛周边设备结合使用

温度控制或冷却、材料输送、混料与干燥

8

Unilog B8

化繁为简

为方便操作人员完成各种复杂程序，威猛巴顿菲尔采用新型 Unilog B8 控制系

统的解决方案。为此，注塑机一体化的工业 PC 配备了尺寸更大、更直观的

触摸屏操作终端。通过该显示屏，可以使用全新的 Windows® 10 loT 操作系

统，从而拥有多种工序控制功能。紧邻可旋转显示屏，在机器中控台上还连接

有一个控制面板/装置。

Unilog B8

亮点

» 操作逻辑

具有高度的自说明性，如同一部现代化通信装置

» 2 大操作原理

– 通过触控键执行操作/运动功能

– 通过触摸屏执行工艺功能（可通过 RFID ,钥匙

卡或钥匙环访问）

» 工序可视化

通过可侧向旋转的 21.5\" 触屏(全高清）显示

» 新屏幕功能

– 统一显示所有威猛设备

– 手势识别（通过手指移动来滑动和缩放屏幕）

– 分屏功能 -通过分屏，显示子功能和程序

» 状态显示

威猛集团的所有设备均采用统一的状态显示系统

– 屏幕的标题栏上带有彩色的状态条和弹出菜单

– 机器上配置 AmbiLED 状态显示灯

» 操作辅助

– QuickSetup：借助机器设置预选中集成的材

料 数据库和简便的查询系统，可以检索到成

型产品数据，堪称是您的工艺参数设置助手

– 集成有内容全面的帮助资料库

9

生产过程一目了然» 智能编辑

SmartEdit智能编辑是一款基于形象化图标式的循环步

骤编辑工具，可以直接通过控制系统的触摸屏，在标

准程序的基础上直接添加一些特殊功能（如抽芯、气

阀 等）。这样，可以直接通过一个步骤菜单，编出一

份完全自定义的程序。仅需手指在屏幕做“拖放”操作，

就可以简单、灵活地调整循环步骤，并可按水平或垂

直方向 查看机器循环周期。

优点

– 图标形象化，清晰明了

– 通过节点框图，清楚了解工序步骤

– 通过“空循环测试”，可计算出修改后的结果，而且

不会造成任何不良后果

– 可将理论加工步骤快速地投用到实际生产之中

– 可根据实际的设置数据集自动地计算自动化工

序，无需运转注塑机

» 智能屏幕

– 通过分屏，可以同时显示和操作两种不同的功能（如

注塑机和周边设备）

– 威猛集团所有设备的显示页面均采用了统一的设计

– 借助SmartScreen/智能屏幕功能，最多可以同时显示3个窗口

– 对设定值所做的调整可直接应用到设定值的配置文件之中

远程通信

» QuickLook

可通过智能手机快速简便查看生产状态：

– 生产单元的生产数据及所有关键装置的状态

– 全面地浏览所有最重要的生产参数

– 查看生产数据、错误消息和用户定义的数据

– 生产单元概览可简明清晰地展示生产单元的整体运行状态

以及各威猛 4.0 个体装置的运行状态

» 全球在线服务网络

– 24/7 全天候网络服务：通过网路直接连通至威猛巴顿菲尔

服务中心

– Web 培训：通过虚拟培训中心，提高员工培训效率

10

威猛 4.0

生产单元内部及之间通讯

借助内部通信标准威猛 4.0，威猛集团在注塑机和威猛

周边设备之间建立了一个统一的数据传输平台。每次更

换周边设备后，会按照“即插即用”的原则，通过更新

功能自动下载正确的操作软件。

通过 Wittmann 4.0 集成周边设备

» 威猛 Flowcon 水流量调节器和

Gravimax混料机 和 Aton 除湿干燥机

– 注塑机的控制系统启动并控制周边设备

– 通过MES可以联合保存生产单元、注塑机及网络内

的数据

» 威猛机械手 R9 控制系统

– 可通过注塑机的显示屏操作机械手

– 注塑机和机械手之间可高速通信，以确保运动同步

– 注塑机重要的动作可通过机械手 R9 控制系统来

设置

» 威猛 Tempro plus D 模温机

– 可通过注塑机的控制系统设置和控制温度

– 所有功能都可在模温机上或通过注塑机的控制系统

来操作

集成至 MES 系统

根据工业 4.0 理念，将机器和完整的生产单元集成到 MES

系统中是建立一个高效透明的生产设施的先决条件。

依据客户的要求，为中小型公司及跨国公司提供了一种基

于 TEMI+ 的紧凑型 MES 解决方案。 利用 Windows® 10

IoT 操作系统，可从生产车间的任何注塑机显示屏的智能监

控页面选择查看所有注塑机的状态信息。

威猛 4.0 系统

借助威猛 4.0，注塑机、

机械手及其周边设备转

变为一个统一的技术有机

体，统一通过一个特定的

IP地址与外部进行通信。

这种带有内部集成防火

墙“单点进入”可以

大幅提高网络的安全性。

“单点进入”通过

路由器进入到工

业 4.0 的世界

11

选项

模块化与灵活性MacroPower

选项亮点

» 哥林柱移动装置

如果用于释放哥林柱的模板标准行程不足以更

换模具，可选配集成入压力缓冲装置的液压-机

械式哥林柱移动装置。利用该装置，仅需几分

钟便可全自动地移动并推回哥林柱。

» 伺服电动塑化装置

作为液压马达驱动螺杆转动系统的替代方案，

可选配伺服马达直接驱动系统。该系统可以降

低能耗，并为锁模和塑化单元提供同步运行的

附加功能。

» 较小吨位的大型注塑机标配有传送带所需空间

在锁模力为 400 至 700 吨的注塑机中，机架配

置了便于在机架内部安装纵向传送注塑件的传

送带。此外，您还可选配不同高度的机架，方

便传送带将工件传送至一侧。 » 介质快速连接

除了按照人体工程学定位的冷却水、气和抽芯液压系统，可选配快速连接板（单个连接板或系统连接板）以及用于连接热流道加热电路、温度及压力传感器和编码信号的电源连接系统。通过添加快速锁模系统，还可进一步提高自动化程度。» 威猛周边设备

威猛拥有种类齐全的周边设备，可提供注塑

加工各种工序所需的合理解决方案，如产品

取放、物料输送及干燥、浇口料再生和模具

冷却等。利用可选的威猛 4.0 集成软件包，

所有这些设备可按照“即插即用”的原则集成到

生产单元之中。

12

应用技术

能力出众

» CELLMOULD® – 发泡结构技术

在注塑之前向塑料熔体中定向添加高压

氮气或二氧化碳来加工发泡结构部件，

这已经成为威猛巴顿菲尔凭借 30 余年

自主研发经验所掌握的一套核心技术。

» Combimould 多组份成型

当需要将两种或多种不同颜色或不同物

性的塑料材料加工成一个零部件时，您

可按照 V、L、S 或 HH 的配置方式，

为 MacroPower 注塑机加装注塑单元和

带有伺服驱动单元的转盘。

» 结构轻巧

MacroPower 注塑机以及包含了自动化

专业技术的威猛机械手技术，为制造注

塑成型载体和扁平纤维材料制的大型复

合部件提供了理想的技术条件。图片：Haidlmair GmbH» Airmould – 气辅工艺

Airmould是威猛巴顿菲尔研发的一种气

辅注塑工艺。该工艺可分为两种，分别

为 Airmould内部气体压力工艺和

Airmould Contour外部气体压力工艺。

13

MacroPower

技术参数

ABS 0.88

CA 1.02

CAB 0.97

PA 0.91

PC 0.97

PE 0.71

PMMA 0.94

POM 1.15

PP 0.73

PP + 20 % Talc 0.85

PP + 40 % Talc 0.98

PP + 20 % GF 0.85

PS 0.91

PVC hard 1.12

PVC soft 1.02

SAN 0.88

SB 0.88

t 1670 2250 3400 5100 8800 12800 16800 23300 33000

400 • • • •

450 • • • •

XL 450 • • • •

500 • • • • •

550 • • • • •

XL 550 • • • •

650 • • • •

700 • • • •

XL 700 • • • •

850 • • • • •

900 • • • • •

XL 900 • • • •

1000 • • • • •

1100 • • • • •

1300 • • • • •

1500 • • • • •

1600 • • • • •

1800 • • • •

2200 • • • •

注塑单元

锁模单元/注塑单元组合

锁模单元

最大注射重量 (g) 可根据

理论注射体积 (cm3) 乘以

上述系数计算。

材料 系数 材料 系数

14

B

H

L

MacroPower 400/450 参数

W

Clamping unit MacroPower 400 MacroPower 450

Clamping force kN 4000 4500

Distance between tie bars mm x mm 900 x 750

Mold height (min.) mm 400

Mold height (max.) mm 850

Opening stroke/opening force mm/kN 1050/162

Maximum daylight mm 1450

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 2.7 − 525 2.7 − 525 2.7 − 525 2.7 − 525

Injection unit 1670 2250 3400 5100

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689

Max. screw speed min–1 315 255 221 186

Max. plasticizing rate (PS)2) g/s 52 57 62 48 71 108 62 94 131 79 112 144

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129

Injection rate into air cm3

/s 299 357 417 242 338 450 325 433 556 452 581 725

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 363 507 675 455 606 778 581 746 932

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9

Number of heating zones 5 6 6 6 6 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 800 800 800 1100

Electrical power supply

without/with Europackage kVA 83/112 88/117 106/135 136/165

Emission sound pressure level4)

servo dB(A) 68 68 68 68

Weights, dimensions

Net weight clamping unit kg 12500

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000

Length x width x height5) m 6.8 x 2.5 x 2.5 6.8 x 2.5 x 2.5 7.1 x 2.5 x 2.5 7.6 x 2.5 x 2.5

Max. mold weight6) kg 6500

Min. mold dimension mm x mm 450 x 450 500 x 500 1) 依据 EUROMAP 6 理论

3) 依据 EUROMAP 60.1（循环 l）计算

5) 中等直径螺杆位于最后侧工作位置时的长度

2)依据 WITTMANN BATTENFELD 标准

4)依据 ÖNORM EN 201:2010 附录 K

6)动模板最大承载 2/3 重量

15

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO4000_STD

Freigegeben Hauptdokument

D14 /4500

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

280

350

420

490

560

280 350 420 490

50,8 203,2

50,8

203,2

M20-`40

(112x)

O33-` (8x)

575 640

354 1490 576

1116

450

[500]

900

1289

O130

71 - 81 630 300 300

1470

M16-`32

cO50-`40

(2x)

750 450 [500]

1975

2340

1218 1011

420 420

560 560

EUROMAP18-E14

M20-`40 (8x)

1280 1140 350

620

250

160 O H7

160 O H7

1470

30

400

850

1450

1050

200

2080

890 1159

3600

35 175

21772477

2438

A

A

B

B

210

140

R 35

2092

24 M -`46

140210

[Maße] für MacroPower 450

[Dimensions] MacroPower 450

16

B

H

L

DATA MacroPower XL 450

W

Clamping unit MacroPower XL 450

Clamping force kN 4500

Distance between tie bars mm x mm 1010 x 860

Mold height (min.) mm 450

Mold height (max.) mm 900

Opening stroke/opening force mm/kN 1200/211

Maximum daylight mm 1650

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.2 – 595 3.0 – 595 3.0 – 595 3.0 – 595

Injection unit 1670 2250 3400 5100

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689

Max. screw speed min–1 315 318 221 186

Max. plasticizing rate (PS)2) g/s 52 57 62 59 88 133 62 94 131 79 112 144

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129

Injection rate into air cm3

/s 299 357 417 303 423 563 325 433 556 452 581 725

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 424 592 788 455 606 778 581 746 932

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9

Number of heating zones 5 6 6 6 6 7

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+

Drive

Oil tank volume l 800 800 800 1100

Electrical power supply

without/with Europackage kVA 101/130 106/135 106/135 136/165

Emission sound pressure level4)

servo dB(A) 68 68 68 68

Weights, dimensions

Net weight clamping unit kg 16500

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000

Length x width x height5) m 7.1 x 2.6 x 2.5 7.1 x 2.6 x 2.5 7.4 x 2.6 x 2.5 7.9 x 2.6 x 2.5

Max. mold weight6) kg 8000

Min. mold dimension mm x mm 500 x 500

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

17

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL4500_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

500

500

50,8

76,2

203,2

355,6

280

350

490

560

630

50,8 76,2 203,2 355,6 280 350 420 490 560

M20-`40

(132x)

O33-` (8x)

O53-` (8x)

354 1640 576

1266

790

500

71 - 81

1470

400 400

21772477

2490

2588

1010 O 130

1438

M16-`32

cO50-`40

(2x)

826 1288

2145

860

420 420

560 560

35175

EUROMAP 18-E14

M20-`40 (8x)

450

900

1650

1200

203

24 M -`46

200 H7 O 1470

R 35

30

200 H7 O

295

1555 1140

645

3875

250

A

A

B

B

1293 1086

420

140

140

1975

2147

555

18

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

DATA MacroPower 500/550

W

Clamping unit MacroPower 500 MacroPower 550

Clamping force kN 5000 5500

Distance between tie bars mm x mm 1000 x 850

Mold height (min.) mm 450

Mold height (max.) mm 900

Opening stroke/opening force mm/kN 1200/211

Maximum daylight mm 1650

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.2 – 595 3.0 – 595 3.0 – 595 3.0 – 595 3.0 – 595

Injection unit 1670 2250 3400 5100 8800

Screw diameter mm 55 60 65 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 300 300 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 653 848 995 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2343 1969 1678 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 315 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 52 57 62 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 1940 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 500/100 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 299 357 417 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 388 462 542 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 686 816 958 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 23.6 27 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 5 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 7+ 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 101/130 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 17000

Net weight (exclusive oil)

injection unit kg 7000 7500 7500 9000 11500

Length x width x height5) m 7.1 x 2.6 x 2.5 7.1 x 2.6 x 2.5 7.4 x 2.6 x 2.5 7.9 x 2.6 x 2.5 8.8 x 2.6 x 2.5

Max. mold weight6) kg 8000

Min. mold dimension mm x mm 550 x 550 600 x 600

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

19

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO5000_STD

Freigegeben Hauptdokument

D14 /5500

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

550

[600]

550 [600]

50,8

76,2

203,2

355,6

280

350

490

560

630

50,8 76,2 203,2 355,6 280 350 420 490 560

M20-`40

(132x)

O33-` (8x)

O53-` (8x)

354 1640 576

1266

790

500

71 - 81

1470

400 400

21772477

2490

2588

1000

O 140

1438

M16-`32

cO50-`40

(2x)

826 1288

2145

850

420 420

560 560

35175

EUROMAP 18-E14

450 M20-`40 (8x)

900

1650

1200

325

24 M -`46

200 H7 O 1470

R 35

30

200 H7 O

295

1555 1140

645

3875

250

A

A

B

B

1293 1086

420

140

140

1975

2163

555

[Maße] für MacroPower 550

[Dimensions] MacroPower 550

20

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABF184 - Rev. a.3 Kornfeld - 23.08.2023, 10:02 Format A3

DATA MacroPower XL 550

W

Clamping unit MacroPower XL 550

Clamping force kN 5500

Distance between tie bars mm x mm 1120 x 970

Mold height (min.) mm 450

Mold height (max.) mm 950

Opening stroke/opening force mm/kN 1400/211

Maximum daylight mm 1850

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.3 – 665 3.3 – 665 3.3 – 665 3.3 – 665

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 19000

Net weight (exclusive oil)

injection unit kg 7500 7500 9000 11500

Length x width x height5) m 7.4 x 2.8 x 2.5 7.7 x 2.8 x 2.5 8.2 x 2.8 x 2.5 9.1 x 2.8 x 2.5

Max. mold weight6) kg 10000

Min. mold dimension mm x mm 600 x 600

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

21

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL5500_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

600 280

350

420

490

560

630

700

355,6

280 350 420 490 560 630 355,6

O53-` (8x)

O33-` (8x)

M20-`40

(160x)

203,2 440

930

1426

354 1820 576

B-B

1120

1607

M16- O140 `32

cO50-`40

(2x)

450 450 70 -82 439

1470

21772477

970 600

710 1520

1383 1177

2769

420

560

420

560

35 175

EUROMAP 18-E14

M20-`40 (8x)

325

450

950

1850

1400

M24 -`46

200 H7 O

200 H7 O 1470

30

1825 1140

4213 160

A

A

2670

B

B

2230

140

695

250

140

203,250,8 76,2

76,2

50,8

R 35

1975

2223

22

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE791 - Rev. a.7 Kornfeld - 23.08.2023, 09:21 Format A3

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

DATA MacroPower 650/700

W

Clamping unit MacroPower 650 MacroPower 700

Clamping force kN 6500 7000

Distance between tie bars mm x mm 1100 x 950

Mold height (min.) mm 450

Mold height (max.) mm 950

Opening stroke/opening force mm/kN 1400/211

Maximum daylight mm 1850

Ejector stroke/ejector force mm/kN 250/81

Dry cycle time1) s − mm 3.3 – 665 3.3 – 665 3.3 – 665 3.3 – 665

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 318 221 186 159 159 149

Max. plasticizing rate (PS)2) g/s 59 88 133 62 94 131 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 303 423 563 325 433 556 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 424 592 788 455 606 778 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 5+ 6+ 8+ 6+ 7+ 8+ 7+ 7+ 8+ 8+ 8+ 9+

Drive

Oil tank volume l 800 800 1100 1100

Electrical power supply

without/with Europackage kVA 106/135 106/135 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 19500

Net weight (exclusive oil)

injection unit kg 7500 7500 9000 11500

Length x width x height5) m 7.4 x 2.8 x 2.5 7.7 x 2.8 x 2.5 8.2 x 2.8 x 2.5 9.1 x 2.8 x 2.5

Max. mold weight6) kg 10000

Min. mold dimension mm x mm 650 x 650 700 x 700

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

23

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO6500_STD

Freigegeben Hauptdokument

D14 /7000

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

650

[700] 280

350

420

490

560

630

700

355,6

280 350 420 490 560 630 355,6

O53-` (8x)

O33-` (8x)

M20-`40

(160x)

203,2 440

930

1426

354 1820 576

B-B

1100

1607

O160

M16-`32

cO50-`40

(2x)

450 450 70 -82 439

1470

21772477

950 650 [700]

710 1520

1383 1177

2769

420

560

420

560

35 175

EUROMAP 18-E14

M20-`40 (8x)

485

450

950

1850

1400

M24 -`48

200 H7 O

200 H7 O 1470

30

1825 1140

4213 160

A

A

2670

B

B

2230

140

695

250

140

203,250,8 76,2

76,2

50,8

R 35

1975

2252

[Maße] für MacroPower 700

[Dimensions] MacroPower 700

24

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. H

L B

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABF183 - Rev. a.4 Kornfeld - 23.08.2023, 10:09 Format A3

DATA MacroPower XL 700

W

Clamping unit MacroPower XL 700

Clamping force kN 7000

Distance between tie bars mm x mm 1215 x 1015

Mold height (min.) mm 500

Mold height (max.) mm 1000

Opening stroke/opening force mm/kN 1600/330

Maximum daylight mm 2100

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700

Injection unit 2250 3400 5100 8800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479

Max. screw speed min–1 446 309 186 159 159 149

Max. plasticizing rate (PS)2) g/s 79 112 175 86 131 183 79 112 144 123 144 194

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129

Injection rate into air cm3

/s 424 592 788 455 606 778 452 581 725 593 725 947

Injection rate into air with

twin pump (option) cm3

/s 545 761 1013 585 779 1001 581 746 932 742 906 1183

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4

Number of heating zones 6 6 6 6 7 7

Energy efficiency class3) 4+ 5+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+

Drive

Oil tank volume l 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 130/160 136/165 175/204

Emission sound pressure level4)

servo dB(A) 68 68 68 70

Weights, dimensions

Net weight clamping unit kg 24500

Net weight (exclusive oil)

injection unit kg 8500 8500 9000 11500

Length x width x height5) m 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 9.6 x 3.0 x 2.7

Max. mold weight6) kg 12000

Min. mold dimension mm x mm 700 x 700

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

25

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL7000_STD

Freigegeben Hauptdokument

D14

22.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

700

700

B-B

280

420

560

700

50,8

76,2

203,2

355,6 M24-`48

(84x)

O33-` (8x)

O53-` (8x)

420560700

50,8 76,2 203,2 355,6

370

2009

1215

1015

1720

500 500

1550 695

1470

70 -82

M16-`32

cO50-`40

(2x)

573

500

830

300

4962

30

1470

24 M -`48

EUROMAP 18-E15

M24-`48 (12x)

280

2909

O 160

23272627

420

630

420

630

70 175

280

380

1500 1300

3009

2245 2180

A

A

B

B

140

250 H7 O

250 H7 O

R 35

140

2284

1000

2100

1600

1211 390 590

26

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 850/900

W

Clamping unit MacroPower 850 MacroPower 900

Clamping force kN 8500 9000

Distance between tie bars mm x mm 1200 x 1000

Mold height (min.) mm 500

Mold height (max.) mm 1000

Opening stroke/opening force mm/kN 1600/330

Maximum daylight mm 2100

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700 3.6 – 700

Injection unit 2250 3400 5100 8800 12800

Screw diameter mm 55 65 75 65 75 85 75 85 95 95 105 120 105 120 135

Screw stroke mm 275 325 325 325 375 375 375 425 425 475 525 525 525 600 600

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 653 1078 1436 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588

Specific injection pressure bar 2500 2070 1555 2500 2022 1574 2500 2110 1689 2359 1931 1479 2240 1878 1484

Max. screw speed min–1 446 309 186 159 159 149 143 143 127

Max. plasticizing rate (PS)2) g/s 79 112 175 86 131 183 79 112 144 123 144 194 160 187 210

Max. screw torque Nm 2500 2625 2625 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500

Nozzle stroke/contact force mm/kN 850/129 850/129 950/129 950/129 950/141

Injection rate into air cm3

/s 424 592 788 455 606 778 452 581 725 593 725 947 703 918 1162

Injection rate into air with

twin pump (option) cm3

/s 545 761 1013 585 779 1001 581 746 932 742 906 1183 859 1122 1421

Injection rate into air with

hydraulic accumulator (option) cm3

/s 726 1014 1351 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583

Barrel heating power kW 22.6 27 32.7 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88

Number of heating zones 6 6 6 6 7 7 7

Energy efficiency class3) 4+ 5+ 7+ 5+ 6+ 7+ 6+ 7+ 8+ 7+ 8+ 8+ 7+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 130/160 136/165 175/204 222/251

Emission sound pressure level4)

servo dB(A) 68 68 68 70 70

Weights, dimensions

Net weight clamping unit kg 26500

Net weight (exclusive oil)

injection unit kg 8500 8500 9000 11500 15000

Length x width x height5) m 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 8.7 x 3.0 x 2.7 9.6 x 3.0 x 2.7 10.5 x 3.0 x 2.7

Max. mold weight6) kg 12000

Min. mold dimension mm x mm 750 x 750 800 x 800

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

27

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO8500_STD

Freigegeben Hauptdokument

D14 /9000

10.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

750

[800]

750 [800]

B-B

280

420

560

700

50,8

76,2

203,2

355,6 M24-`48

(84x)

O33-` (8x)

O53-` (8x)

420560700

50,8 76,2 203,2 355,6

370

2009

1200

1000

1720

5001550 695

1470

70 -82

M16-`32

cO50-`40

(2x)

645

500

830

300

4962

30

1470

24 M -`48

EUROMAP 18- E15

M24-`48 (12x)

280

2909

O 175

23272627

420

630

420

630

70 175

280

380

1500 1300

3009

2245 2180

A

A

B

B

140

250 H7 O

250 H7 O

R 35

140

2302

1000

2100

1600

500

1211 390 590

[Maße] für MacroPower 900

[Dimensions] MacroPower 900

28

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE855 - Rev. a.6 Kornfeld - 23.08.2023, 10:14 Format A3

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower XL 900

W

Clamping unit MacroPower XL 900

Clamping force kN 9000

Distance between tie bars mm x mm 1475 x 1125

Mold height (min.) mm 600

Mold height (max.) mm 1200

Opening stroke/opening force mm/kN 1800/330

Maximum daylight mm 2400

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770

Injection unit 3400 5100 8800 12800

Screw diameter mm 65 75 85 75 85 95 95 105 120 105 120 135

Screw stroke mm 325 375 375 375 425 425 475 525 525 525 600 600

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588

Specific injection pressure bar 2500 2022 1574 2500 2110 1689 2359 1931 1479 2240 1878 1484

Max. screw speed min–1 309 212 159 159 149 143 143 127

Max. plasticizing rate (PS)2) g/s 86 131 183 90 127 164 123 144 194 160 187 210

Max. screw torque Nm 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500

Nozzle stroke/contact force mm/kN 850/129 950/129 950/129 950/141

Injection rate into air cm3

/s 455 606 778 452 581 725 593 725 947 703 918 1162

Injection rate into air with

twin pump (option) cm3

/s 585 779 1001 581 746 932 742 906 1183 859 1122 1421

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583

Barrel heating power kW 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88

Number of heating zones 6 6 6 7 7 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 8+ 8+ 7+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100

Electrical power supply

without/with Europackage kVA 130/160 158/188 179/209 222/251

Emission sound pressure level4)

servo dB(A) 68 70 70 70

Weights, dimensions

Net weight clamping unit kg 37000

Net weight (exclusive oil)

injection unit kg 9000 9500 11500 15000

Length x width x height5) m 9.2 x 3.4 x 2.7 9.2 x 3.4 x 2.7 10.1 x 3.4 x 2.7 11 x 3.4 x 2.7

Max. mold weight6) kg 19000

Min. mold dimension mm x mm 800 x 800

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

29

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACROXL9000_STD

Freigegeben Hauptdokument

D14

10.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

800

B-B

420

560

700

840

280

355,6

508

127

76,2

420560700 355,6 508

2364

O53-` (16x)

M24-`48

(88x)

500

1477

800

745

70 -82

EUROMAP 18-E18

M24-`48 (12x)

250 H7 O

250 H7 O

1800

300

905

5360

30

1610

M16-`33

cO50-`40

(2x)

370

560

840

560

840

642

1475 O175

2002

1730 1125

1677

3364

380

1610

23272627

70

210350

3264

2475

B

B

A

A

600

1200

2400

R 35

2177

140

280

76,2 127

2504

24 M -`48

140 500

390 590 1466

30

Weitergabe sowie Vervielfältigung dieses Dokumentes, Verwertung und Mitteilung seines Inhalts ist verboten, soweit nicht ausdrücklich von WB Wittmann Group GmbH gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent-, Gebrauchsmuster- oder Geschmacksmustereintragung vorbehalten. Id: SD-AABE783 - Rev. a.6 Kornfeld - 23.08.2023, 09:36 Format A3

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 1000/1100

W

Clamping unit MacroPower 1000 MacroPower 1100

Clamping force kN 10000 11000

Distance between tie bars mm x mm 1450 x 1100

Mold height (min.) mm 600

Mold height (max.) mm 1200

Opening stroke/opening force mm/kN 1800/330

Maximum daylight mm 2400

Ejector stroke/ejector force mm/kN 300/165

Dry cycle time1) s − mm 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770 4.0 – 770

Injection unit 3400 5100 8800 12800 16800

Screw diameter mm 65 75 85 75 85 95 95 105 120 105 120 135 120 135 150

Screw stroke mm 325 375 375 375 425 425 475 525 525 525 600 600 600 675 675

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1078 1657 2128 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928

Specific injection pressure bar 2500 2022 1574 2500 2110 1689 2359 1932 1479 2240 1878 1484 2203 1741 1410

Max. screw speed min–1 309 212 159 159 149 143 143 127 125

Max. plasticizing rate (PS)2) g/s 86 131 183 90 127 164 123 144 194 160 187 210 170 210 260

Max. screw torque Nm 3000 3780 3780 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750

Nozzle stroke/contact force mm/kN 850/129 950/129 950/129 950/141 1000/180

Injection rate into air cm3

/s 455 606 778 452 581 725 593 725 947 703 918 1162 936 1185 1463

Injection rate into air with

twin pump (option) cm3

/s 585 779 1001 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1040 1385 1779 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660

Barrel heating power kW 27 32.7 37.3 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110

Number of heating zones 6 6 6 7 7 7 7

Energy efficiency class3) 5+ 6+ 7+ 6+ 7+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 8+ 8+ 9+

Drive

Oil tank volume l 1100 1100 1100 1100 1600

Electrical power supply

without/with Europackage kVA 130/160 158/188 179/209 222/251 269/299

Emission sound pressure level4)

servo dB(A) 68 70 70 70 72

Weights, dimensions

Net weight clamping unit kg 39000

Net weight (exclusive oil)

injection unit kg 9000 9500 11500 15000 20000

Length x width x height5) m 9.2 x 3.4 x 2.7 9.2 x 3.4 x 2.7 10.1 x 3.4 x 2.7 10.6 x 3.4 x 2.7 11.8 x 3.4 x 2.7

Max. mold weight6) kg 19000

Min. mold dimension mm x mm 800 x 800 900 x 900

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

31

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO10000_STD

Freigegeben Hauptdokument

D14 /11000

09.07.2014

23.08.2023

Jaitner

1 - 1 1:35

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A

800

[900]

B-B

420

560

700

840

280

355,6

508

127

76,2

420560700 355,6 508

2364

O53-` (16x)

M24-`48

(88x)

500

1477

800 [900]

745

70 -82

EUROMAP 18-E18

M24-`48 (12x)

250 H7 O

250 H7 O

1800

24 M -`48 300

905

5360

30

1610

M16-`32

cO50-`40

(2x)

370

560

840

560

840

650

1450 O200

2002

1730 1100

1677

3364

380

1610

23272627

70

210350

3264

2475

B

B

A

A

600

1200

2400

R 35

2177

140

140280 76,2 127

2539

500

1466 390 590

[Maße] für MacroPower 1100

[Dimensions] MacroPower 1000

32

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 1300/1500

W

Clamping unit MacroPower 1300 MacroPower 1500

Clamping force kN 13000 15000

Distance between tie bars mm x mm 1600 x 1250

Mold height (min.) mm 700

Mold height (max.) mm 1400

Opening stroke/opening force mm/kN 2200/475 2400/475

Maximum daylight mm 2900 3100

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s − mm 4.5 – 875 4.5 – 875 4.3 – 875 4.3 – 875 4.3 – 875

Injection unit 5100 8800 12800 16800 23300

Screw diameter mm 75 85 95 95 105 120 105 120 135 120 135 150 135 150 165

Screw stroke mm 375 425 425 475 525 525 525 600 600 600 675 675 675 750 775

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928 9662 13253 16571

Specific injection pressure bar 2500 2110 1689 2359 1931 1479 2240 1878 1484 2203 1741 1410 1981 1707 1410

Max. screw speed min–1 212 159 159 149 143 143 127 125 125 125 97

Max. plasticizing rate (PS)2) g/s 90 127 164 123 144 194 160 187 210 170 210 260 210 260 260

Max. screw torque Nm 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750 17500 17500 22500

Nozzle stroke/contact force mm/kN 950/129 950/129 950/141 1000/180 1000/200

Injection rate into air cm3

/s 452 581 725 593 725 947 703 918 1162 936 1185 1463 1187 1465 1772

Injection rate into air with

twin pump (option) cm3

/s 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995 1483 1831 2216

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660 3362 4150 5022

Barrel heating power kW 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110 100 110 120

Number of heating zones 6 6 7 7 7 7 7 7 8

Energy efficiency class3) 5+ 6+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 1100 1100 1100 1600 1600

Electrical power supply

without/with Europackage kVA 158/188 179/209 269/299 290/320 320/350

Emission sound pressure level4)

servo dB(A) 70 70 70 72 72

Weights, dimensions

Net weight clamping unit kg 54000 55000

Net weight (exclusive oil)

injection unit kg 9500 11500 15000 20000 21500

Length x width x height5) m 10.2 x 3.7 x 3.0 11.1 x 3.7 x 3.0 11.6 x 3.7 x 3.0 12.8 x 3.7 x 3.0 13.1 x 3.7 x 3.0

Max. mold weight6) kg 30000

Min. mold dimension mm x mm 900 x 900 1000 x 1000

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

33

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO13000_STD

Freigegeben Hauptdokument

D14 /15000

Jaitner

1 - 1 1:50

Kornfel Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

508

660,4

420

560

700

840

980

508 660,4

420 560 700 840 203,2

355,6

203,2

127

76,2417

2694

900

[1000]

900 [1000]

1600

1250 1874

2910

923

67-85 500

18602367

3267

O 245

2174

300

1020

M36`60

6550

[6750]

250 H7

O250 H7

O

2900

[3100]

700

1400

810

[1010]

2200

[2400]

700

980

700

980

70 210 350

EUROMAP 18-E19

M24-`48 (12x)

M24-`48

(96x)

O55-`

(24x)

M16-`32

cO50-`40

(2x)

390 590 1842 1642

3694

A

A 30

B

B

1860

3594

420

2217

140280 127 76,2 355,6

280

140

R 35

[Maße] für MacroPower 1500

2932

500

1726

[Dimensions] MacroPower 1500

34

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L B

H

DATA MacroPower 1600

W

Clamping unit MacroPower 1600

Clamping force kN 16000

Distance between tie bars mm x mm 1600 x 1250

Mold height (min.) mm 800

Mold height (max.) mm 1500

Opening stroke/opening force mm/kN 2400/475

Maximum daylight mm 3200

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s − mm 4.5 – 875 4.5 – 875 4.3 – 875 4.3 – 875 4.3 – 875

Injection unit 5100 8800 12800 16800 23300

Screw diameter mm 75 85 95 95 105 120 105 120 135 120 135 150 135 150 165

Screw stroke mm 375 425 425 475 525 525 525 600 600 600 675 675 675 750 775

Screw L/D ratio 22 22 22 22 22

Theoretical shot volume cm3 1657 2412 3012 3367 4545 5937 4545 6786 8588 6786 9662 11928 9662 13253 16571

Specific injection pressure bar 2500 2110 1689 2359 1931 1479 2240 1878 1484 2203 1741 1410 1981 1707 1410

Max. screw speed min–1 212 159 159 149 143 143 127 125 125 125 97

Max. plasticizing rate (PS)2) g/s 90 127 164 123 144 194 160 187 210 170 210 260 210 260 260

Max. screw torque Nm 4000 6300 6300 8400 8400 9200 11500 11500 12500 15750 17500 17500 22500

Nozzle stroke/contact force mm/kN 950/129 950/129 950/141 1000/180 1000/200

Injection rate into air cm3

/s 452 581 725 593 725 947 703 918 1162 936 1185 1463 1187 1465 1772

Injection rate into air with

twin pump (option) cm3

/s 581 746 932 742 906 1183 859 1122 1421 1277 1616 1995 1483 1831 2216

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1291 1659 2072 1483 1812 2367 1563 2041 2583 1702 2154 2660 3362 4150 5022

Barrel heating power kW 32.7 37.3 41.9 49.7 53.9 62.4 68 81 88 87 100 110 100 110 120

Number of heating zones 6 6 7 7 7 7 7 7 8

Energy efficiency class3) 5+ 6+ 7+ 7+ 8+ 8+ 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 1100 1100 1100 1600 1600

Electrical power supply

without/with Europackage kVA 158/188 179/209 269/299 290/320 320/350

Emission sound pressure level4)

servo dB(A) 70 70 70 72 72

Weights, dimensions

Net weight clamping unit kg 60000

Net weight (exclusive oil)

injection unit kg 9500 11500 15000 20000 21500

Length x width x height5) m 10.6 x 3.7 x 3.0 11.5 x 3.7 x 3.0 12 x 3.7 x 3.0 13.2 x 3.7 x 3.0 13.5 x 3.7 x 3.0

Max. mold weight6) kg 30000

Min. mold dimension mm x mm 1000 x 1000

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

35

Wittmann Batteneld

A-2542 Kottingbrunn SCHLIESSSEITE MACRO16000_STD

Freigegeben Hauptdokument

D14

Jaitner

1 - 1 1:50

Kornfeld

Teilenummer Version

Dokumentstatus Dokumentverwendung

Blatt Maßstab

Benennung

Geprüft

Erstellt

Zeichnungsnummer

URHEBERSCHUTZ nach ISO 16016

A-A B-B

508

660,4

420

560

700

840

980

508 660,4

420 560 700 840 355,6

140

203,2127

355,6

203,2

127

76,2

2694

1000

1000

1600

1868 1250

2910

926 420 67-85 500 500

18602367

3267

O 245

2168

300 30

1070

M36`60

6950

250 H7 O

250 H7 O

3200

800

1500

960

2400

700

980

700

980

120 260 400

EUROMAP 18-E19

M24-`48 (12x)

M24-`48

(96x)

O55-`

(24x)

M16-`32

cO50-`40

(2x)

390 590

3594

3694

1842 1642

1860

A

A

B

B

140

280

76,2

R 35

2932

2217

280

417

1726

36

Weitergabe sowie Vervielfältigung ist verboten, soweit nicht ausdrücklich von WB Wittmann Group Holding GmbH gestattet. Alle Rechte, sowie Änderungen vorbehalten. L

H

B

DATA MacroPower 1800/2200

W

Clamping unit MacroPower 1800 MacroPower 2200

Clamping force kN 18000 22000

Distance between tie bars mm x mm 1850 x 1600

Mold height (min.) mm 800

Mold height (max.) mm 1600 1800

Opening stroke/opening force mm/kN 2600/614 2800/614

Maximum daylight mm 3400 3600

Ejector stroke/ejector force mm/kN 300/200

Dry cycle time1) s − mm 5.5 – 1120 5.5 – 1120 5.5 – 1120 5.5 – 1120

Injection unit 12800 16800 23300 33000

Screw diameter mm 105 120 135 120 135 150 135 150 165 150 165 180

Screw stroke mm 525 600 600 600 675 675 675 750 775 750 825 875

Screw L/D ratio 22 22 22 22

Theoretical shot volume cm3 4545 6786 8588 6786 9662 11928 9662 13253 16571 13253 17640 22266

Specific injection pressure bar 2240 1878 1484 2203 1741 1410 1981 1707 1410 2006 1749 1469

Max. screw speed min–1 143 143 127 125 125 125 97 96 96 80

Max. plasticizing rate (PS)2) g/s 160 187 210 170 210 260 210 260 260 210 260 260

Max. screw torque Nm 11500 11500 12500 15750 17500 17500 22500 25000 25000 30000

Nozzle stroke/contact force mm/kN 950/141 1000/180 1000/200 1000/200

Injection rate into air cm3

/s 859 1122 1421 936 1185 1463 1187 1465 1772 1462 1769 2105

Injection rate into air with

twin pump (option) cm3

/s 1016 1327 1679 1277 1616 1995 1582 1953 2363 − − −

Injection rate into air with

hydraulic accumulator (option) cm3

/s 1563 2041 2583 1702 2154 2660 3362 4150 5022 3107 3759 4474

Barrel heating power kW 68 81 88 87 100 110 100 110 120 115 125 140

Number of heating zones 7 7 7 7 8 7 8 8

Energy efficiency class3) 7+ 8+ 9+ 7+ 8+ 9+ 8+ 9+ 9+ 8+ 9+ 9+

Drive

Oil tank volume l 2000 2000 2000 2000

Electrical power supply

without/with Europackage kVA 330/360 350/380 350/380 380/410

Emission sound pressure level4)

servo dB(A) 72 72 72 72

Weights, dimensions

Net weight clamping unit kg 90000 91000

Net weight (exclusive oil)

injection unit kg 18000 21000 22500 30000

Length x width x height5) m 12.8 x 4.4 x 3.3 13.9 x 4.4 x 3.3 14.2 x 4.4 x 3.3 14.8 x 4.4 x 3.3

Max. mold weight6) kg 45000

Min. mold dimension mm x mm 1100 x 1100 1400 x 1400

1) theoretical according to EUROMAP 6 2) according to WITTMANN BATTENFELD norm

3) calculated according to EUROMAP 60.1 (Cycle I) 4) according to ÖNORM EN 201:2010 annex K

5) length with medium screw diameter in rearmost operating position 6) max. 2/3 on clamping platen

37

A-A B-B 410 3574 410

508

660,4

420

700

840

980

1120

508 660,4

420560700840980

280

M30-`60

(92x)

O55-` (24x)

817

2370

2287 1600 1100 [1400]

3278

1850

1100

[1400]

O275

2484

M16-`73

cO50-`40

470

19602367 2406

76 - 85

2420

2102 2102

4360

4410

500 500

3690

470

840 840

1120 1120 70210 350

EUROMAP 18-E20

M24-`48 (12x)

[Maße] für MacroPower 2200

140

355,6

140280

203,2 355,6

76,2 127

1960

3278

1200

300

7657

30

800

1600

[1800] 2600

[2800]

3400

[3600]

965

M36`60

315 H7 O

315 H7 O R 35

A

A

B

B

203,2

127

76,2

[Dimensions] MacroPower 2200

38

Gs Gm Gd

xs xd

MOLD DIMENSIONS

» Overview mold weights

The MacroPower series is laid out for the following maximum mold weights and/or mold torques. If the maximum

weight or maximum torque is exceeded, an additional

mold support will be necessary. Whenever the values are

exceeded, WITTMANN BATTENFELD must be consulted.

Wm = 2/3 x W

Tm = Ws x max. mold h./3

Wf = 1/2 x W

Tf = Wf x max. mold h./4

Wc = 2/5 x W

Wmax. = W + Wc

» Mold torque calculation examples

MacroPower 850 t clamping force

Mold weight W = 11 t

Mold weight clamping side Wm = 7 t

Distance to center of gravity xm = 0.3 m

Mold weight on fixed platen side Wf = 4 t

Distance to center of gravity xf = 0.2 m

Tm = 7 t x 0.3 m = 2.1 tm

Tf = 4 t x 0.2 m = 0.8 tm

All values within specifications, no additional support required.

MacroPower 850 t clamping force

Mold weight W = 11 t

Mold weight clamping side Wm = 8 t

Distance to center of gravity xm = 0.4 m

Mold weight on fixed platen side Wf = 3 t

Distance to center of gravity xf = 0.2 m

Tm = 8 t x 0.4 m = 3.2 tm

Tf = 3 t x 0.2 m = 0.6 tm

Value Tm exceeds specification, additional support required.

xm xf

Wm Wc Wf

Machine Moveable platen Fixed platen Center platen

Clamping Unit max. mold

weight

max.

mold height

max.

weight

max.

torque

max.

weight

max.

torque

max.

weight

max.

total weight

W (t) (mm) Wm (t) Tm (tm) Wf (t) Tf (tm) Wc (t) Wmax (t)

400, 450 6.5 850 4.3 1.2 3.3 0.7 2.6 9.1

XL 450, 500, 550 8 900 5.3 1.6 4.0 0.9 3.2 11.2

XL 550, 650, 700 10 950 6.7 2.1 5.0 1.2 4.0 14.0

XL 700, 850, 900 12 1000 8.0 2.7 6.0 1.5 4.8 16.8

XL 900, 1000, 1100 19 1200 12.7 5.1 9.5 2.9 7.6 26.6

1300, 1500, 1600 30 1400 20.0 9.3 15.0 5.3 12.0 42.0

1800, 2200 45 1600 30.0 16.0 22.5 9.0 18.0 63.0

39

REDUCTIONS IN CLAMPING FORCE

» Reductions in clamping force for smaller molds

The MacroPower machine series is laid out for minimum

mold dimensions as indicated in the technical specifications.

Down to the minimum mold size specified, the machine’s

clamping force can be fully utilized. When smaller molds are

used, the clamping force must be reduced, depending on the

mold dimensions, according to the overview below. The mold

size used must not fall below the minimum mold dimensions

specified in the chart.

» Example of clamping force reduction (chart)

MacroPower 900 t clamping force, mold dimensions 700 mm

x 800 mm (smaller dimension is relevant). A mold dimension

of 700 mm leads to a reduced maximum clamping force of

800 t.

» Mold parallelism

The MacroPower is equipped with high-precision linear guides

on the moving platen and therefore guided with extreme

accuracy and parallelism across the entire stroke.

Its platen parallelism is within half of EUROMAP 9 tolerance.

For correct operation, the maximum parallelism of 0.2 mm

with minimum mold dimensions must not be exceeded.

PLEASE NOTE:

The molds must be inserted symmetrically to both axes of the

clamping platens!

Reductions in clamping force for smaller molds MacroPower

Clamping force [t]

Minimum mold dimension [mm]

40

STANDARD

Base machine

Drop – voltage 230/400 V/3p+N-TN/TT, 50 Hz

Painting RAL 7047 tele grey 4 / RAL 7016 anthracite / RAL 3004 crimson

Water cooling system with servo electric controlled membrane valves,

air cooling system

Two-piece machine frame, clamping unit/injection unit

Ejection area - ejection shaft cover according to EN ISO 20430

Test-run with hydraulic oil HLP32 zinc free according to DIN 51524 T2/

purity level 17/15/12 according to ISO 4406 (Attention: oils is not

included in delivery), lubricants according to H2-quality

Printed operating manual incl. user manual on USB flash drive in any EU

language acc. to definition of country incl. type examination certificate

TÜV Austria in German incl. protocol: electrical safety acc. to EN 60204-1

Injection moulding machine according to machinery directive

2006/42/EG incl. declaration of conformity and CE-marking

Hydraulics/Pneumatics

Drive unit S1 with speed controlled servo motor for hydraulic pump incl.

Additional pump for core pull movement, parallel ejection

Hydraulics with oil cooler controlled in water inlet of cooling, oil level

Bypass oil filtration by fine flow filter with electrical clogging indicator

Oil preheating of hydraulic drive

Lock-up valve with supervision for suction pipe

Oil tank with connections for external oil filtration

Hydraulic pressure displayed

Clamping unit

Clamping force adjustable via touchscreen

Clamping force and closing and opening forces adjustable

Mold safety program

Moving platen supported by positioned linear guides

Mold platen according to EUROMAP 2, clamping surface metallic

bright, rest painted

Fixing holes for robot on fixed platen as per EUROMAP 18

Hydraulic multi stroke ejector

Scanner in the mold area for protection against unauthorized access

(from MacroPower XL 700)

Injection unit

Hydraulic screw drive

Injection, holding and back pressure controlled via servo valve with

defined nozzle contact pressure

Plasticizing unit AK+ for thermoset processing, 3-zone universal screw,

quick acting check valve (3 parts), heater bands up to 350 °C without

insulation (insulation from injection unit 12800 standard)

Thermocouple failure monitor

Maximum temperature supervision

Defined nozzle carriage pressure

Plug-in ceramic heater bands

Temperature control of feed throat integrated

Linear guides in standard design, position sensor with non-contact stroke transducer

Selectable barrel stand-by temperature

Decompression before and/or after metering

Physical units – bar, ccm, mm/s etc.

Screw protection

Auxiliary screw speed indication

Linear interpolation of holding pressure set values

Bar chart for barrel temperature with set value and actual value display

Selectable injection pressure limitation

Changeover from injection to holding pressure depending on stroke, time and pressure

Open nozzle R35

Splash guard and barrel covering in standard execution according to EN

201, L/D 22 protected via transponder switch

Up to injection unit 5100 material hopper 6 litres (MH206) for automatical

material feed, sliding device with shut-off function for material with sliding

guide, From injection unit 8800 slide device without material hopper

Electrics

AmbiLED-status indicator

Switch cabinet cooling – circulation fan for environment temp. to 30 °C

Emergency stop switch button in control panel and on non operator side

USB connection on control unit for printer or network

1 Ethernet interface (switch cabinet)

Integration package Wittmann 4.0 BASE consisting of: Router for integration respectively protection of injection moulding cell in production

network

Control system

Control system Unilog B8 – 21,5'' multi-touch screen (full HD)

Control panel with selectable haptic keys

Clamp force display and supervision

Software for operating hours counter

Closing/Opening – 5 profile steps

Ejection forward/back and Nozzle forward/back – 3 profile steps

Injection/Holding pressure – 10 profile steps

Screw speed/Back pressure – 6 profile steps

Parts counter with good/bad part evaluation

Purging program through open mold

Stroke zero offset settings

Start-up program

Switchover to holding pressure MASTER/SLAVE by injection time, screw

stroke/injection volume and injection pressure

Self-teaching temperature controller

Display of temperature inside electrical cabinet

Seven-day timer

Access authorization via RFID authorization system (1 x check card

IT-level-15, 1 x token customer level-30 and 1 x token customer service

level-20 included in delivery)

Freely configurable status bar

Physical, process-related units

Automatic dimming

Logbook with filter function

User programming system (APS)

Userpage

Note pad function and Hardcopy function

Cycle time analysis

Internal data storage via USB connection or network

Online language selection and Online selection of imperial or metric units

Operator manual incl. hydr., mech. and electr. schedules online

Time Monitoring

Basic Quality Monitoring (1 freely configurable network connection, quality table with 1000 storage depth, events protocol (logbook) for 1000

events, actual value graphics with 5 curves, 1 envelope curves monitoring)

Injection integral supervision

Metering integral supervision

Alarm message via e-mail

SmartEdit – sequence editor

QuickSetup – assistance program for initial parameter setting

Energy consumption monitoring for motors and heating

2 outputs and inputs, freely programmable

Safety gate

Covering injection side – maintenance door screwed together

Standardized safety gates, Perspex glass clear / frame RAL 3004

crimson

Monitored safety gate electrically controlled according to CE on front

and rear side

Maintenance-free safety gate locked by electromagnet

Safety gate free for mold change and handling by robot

Safety gate rear side lowered at the top of the upper tie-bar

Safety gate rear side to be opened to max. daylight for easy mold

change, from size 850 t

41

OPTIONS

Base machine

Special voltage

Handling package with open machine safety gate on non operator side

Non-standard mold height/opening stroke

Mounting of fast-stroking cylinder exchanged diagonally

Machine frame increased

Special paint

Hydraulics/Pneumatics

Drive unit with speed controlled servo motor for hydraulic pump incl.

Additional pump for core pull movement, parallel ejection, fast injection

and/or hydraulic mold shut-off nozzle

Injection parallel to clamp force build-up

Raw filter in water inlet of cooling incl. adapter with ball valve for oil

maintenance on oil tank

Hydraulic core pull for clamping plate/nozzle plate, interface according

to EUROMAP 13, incl. or without core pull pressure release

Pneum. core pull on clamping plate/nozzle plate

Hydraulic manifolds and pneumatic manifolds for one mold shut-off

nozzle or more

Air valves on nozzle plate/clamping plate

Compressed air pressure maintenance unit incl. 1 or more way pressure

regulation incl. directional exhaust valve with blocking function

Clamping unit

Support for middle plate or heavy molds

Mold platen according to SPI, JIS, T-slots

Automatic tie-bar retract device

Hydraulic ejector in reinforced execution

Ejector pressure/speed controlled by P/Q servo valve

Double check valve to keep ejector in end-position

Ejector cross according to EUROMAP/SPI/JIS

Mechanical or pneumatic ejector coupling

Ejector platen safety

Hydromechanical mold safety mechanism

Injection unit

Screw drive by A.C. servo-motor for parallel recovery during cycle

High torque hydraulic screw drive

Corrosion resistance injection unit

Plasticizing unit AK++ in high wear and corrosion resistant execution

Plasticizing unit AKCN in wear and corrosion resistant execution, for

processing PMMA and ABS and PC

Grooves in the feeding zone

Barrier section, screw with mixing section

Melt pressure transducer, melt temperature sensor

Heater bands up to 450 °C

Plasticizing unit in special execution for PVC, Cellmould

Barrel insulation (standard up from injection unit 12800)

Open nozzles in special execution

Needle type shut-off nozzle operated pneumatically or hydraulically

Pneumatic cross-bolt type shut-off nozzle

Open Airmould nozzle, pressure controlled

Barrel covering and splash guard in special execution

Vacuum package incl. vacuum pump

Material hopper in special design, sliding device with shut-off function

for material with linear guide with manually crank drive

Hopper magnet

Safety gate

Safety gate clearance operator side/rear side extended

Safety gate operator side electrically operated, standard from size

1000 t

Front side gate safety system for manual part removal incl. clearance of

ejector

Cooling and conditioning

Cooling water distributor with/without blow-off valve

Solenoid valve for cooling water distributor

Filter back flushable/water pressure supervision in inlet pipe

Distributor block on nozzle plate/clamping plate

Flowcon plus, integrated into control system

Electrics

Temperature control zones for hot runner

Acustic element integrated in signal lamp

Socket combination

Additional fan in electric switch cabinet for increased environment

temperature

Cabinet air conditioner

Interface for robot, conveyor belt, TCU, dosing unit, Airmould, mold

surveillance, production data logging system, RJG eDart, Priamus

BlueLine, danger zone boundary, ejection in mold middle plate, relay

signals, vacuum pump

Control system

Cavity pressure switchover

BNC sockets for injection process analysis

Expert Quality Monitoring (4 freely configurable network connections,

quality table with 10000 storage depth, events protocol (logbook) for

10000 events, actual value graphic with 16 curves, 4 envelope curves

monitoring, SPC charts, trend diagrams)

Mold identification

Special programs on customer request

HiQ Cushion – melt cushion control

HiQ Flow – injection integral control

HiQ Melt – monitoring of material quality

Software Tandemmould, multiple data sets

Energy consumption analysis

Injection compression and venting program

Special program ejection of cold slug

Additional output card/input card, freely programmable

Integration packages Wittmann 4.0

Additional equipment

Plinth for robot

Tool kit

Levelling pads

Lighting in mold space

Mold clamping systems in electrical or hydraulic execution

Integration package (robot, feeder, dosing unit, TCU, mold integration)

WITTMANN BATTENFELD web service during warranty period free of

charge

Remote control package

42

NOTES

43

MacroPower | 料号: BPK0000077 (中文) | 2024/09 | 持续改进 | 中国出版

www.wittmann-group.com威猛巴顿菲尔机械设备(上海)有限公司

中国上海外高桥保税区富特东一路

438号6楼A2 200131

电话: +86 512 5749 3088

传真: +86 512 5749 1919

邮箱: info@wittmann-group.cn

威猛工业自动化系统(昆山有限公司

江苏省昆山市淀山湖镇威猛路1号 215345

电话: +86 512 5748 3388

传真: +86 512 5748 3399

邮箱: info@wittmann-group.cn

威猛巴顿菲尔科技(东莞)有限公司

广东省东莞市南城街道科创路96号

联科创研中心59栋 523882

电话: +86 769 2315 8188

传真: +86 769 2315 8187

邮箱: info.dg@wittmann-group.cn

奥地利总部

WITTMANN

Technology GmbH

Lichtblaustrasse 10

1220 Vienna | Austria

Tel.: +43 1 250 39-0

info.at@wittmann-group.com

www.wittmann-group.com

威猛微信公众号 微信视频号 威猛抖音号