KSPPS INTEGRATED PREFABRICATED PUMPING STATION

集成预制泵站

作为全球泵类、给排水设备及相关电气控制设备的主要供应商之一，凯仕集团在中国，系业务量增长最快的合资企业之一。

企业位于上海市叶榭张泽凯仕工业园，通过ISO9001、14001、18001国际质量、环境、职业健康安全管理体系认证，拥有先进的

生产设备和一流的测试中心，全面引进德国技术，充分实现凯仕公司“技术+资本”的优势，为中国及世界各地用户提供一流品质的泵

类产品资源，为高速增长的市场提供更好的服务保障，并进一步致力于实现为全球用户提供随需应变的水处理解决方案。

凯仕在产品研发方面主要采用“全球共享模式”，利用其在不同区域的研发机构和市场人员深入了解用户工程的需要，通过项目

合作、技术专家支持、各类工程师及高级管理人员培训等多种手段，实现专业技术上的领先水平。

凯仕旗下十大系列产品，不同规格及种类，充分满足各类用户的需求。年产水泵4.5万多台套，广泛应用于环保、消防、暖通、给

排水、化工、冶金、制药、电力等各行业，并远销国内20多个省市并出口东南亚、朝鲜、印度尼西亚、俄罗斯等国家和地区。

,14001, 18001 international

quality,environment,occupationalhealthandsafetymanagementsystemcertification, with advanced production equipment and first-class

testing center,a comprehensive introduction of German technology,the full realization ofKaishi company”technical+capital”advantage,

as Chinese and around the world to provide users with first-class quality pump products,resources,provide better service guarantee

for a high growth market,and further committed to achieving for users worldwide to provide water treatment solutions on demand.

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KSPPS 集成预制泵站

KSPPS Integrated prefabricated pumping station

产品介绍 Product i ntroduction

产品用途 Product purpose

技术特点 Technical characteristics

技术参数 Technical parameters

07

06

08

16

设备控制 Equipment control

环境与工作条件 Environment and working conditions

性能参数表 Performance parameter table

一体化预制泵站配置明细

本产品引用的标准 Quoted standards of the produc 16

预制泵站与传统混凝土泵站的比较 Model Specifications 01

型号意义 Model i mplication 05

运行原理 Operating principle 06

选择计算 Selective calculation 07

Configuration details of i ntegrated prefabricated pumping station

产品简介

KSPPS一体化预制泵站是一种潜水泵、泵站设备、除污格

栅设备、控制系统及远程监控系统集成的一体化产品。其特点

具有机动灵活，泵站建设周期极短，安装极其简便。是目前市

政行业最为先进的一种泵站。

凯仕集团作为国内给排水设备领域的先进者，始终专注于

新产品及新技术的研究与开发，至今已发展成为国内潜水行业

的佼佼者。通过持续引进先进技术，大力推行科技创新。不断

满足市场及用户对新设备日臻完善的简单化需求，新开发设计

了新型一体化集成预制泵站。

KSPPS一体化预制泵站是一种新型地埋式污水自动化收集

与提升系统，全部经过CFD流场分析，并经过CAE强度校核。它

安装使用方便、质量可靠、土建工程量少，占地面积小、自动

化程度高，是传统混凝土泵站的替代品，高集成度、容积化是

其显著特征。

凯仕集团通过自身的技术和专业知识努力提升用户设施运

行效率和可靠性。我们的污水泵拥有业内领先的技术和最高的

总体效率。而凯仕的潜水泵智能控制柜可实现污水控制和远程

监控系统实时了解，更能让您始终对自己的系统进行完全的掌

控。

KSPPS一体化预制泵站的实用性带给用户优势的体现，在

利用其主要性能的基础上，可以提高周围环境改变所带来的生

活优势，带来高质量的生活保障，有效地促进了整个泵站的应

用情况，在使用此设备的诸多方面都为增加优化设置而带来了

较为先进的规划。

KSPPS一体化预制泵站在不利用人力的情况下，可以有效

地将污水进行收集处理，因为它的体积较小，放置的位置可以

选在地下，实行了隐蔽模式，在很大程度上优化了环境空间的

建设，利用它来达到污水处理的效果非常好，从整个应用上来

看，泵站的实用性已经很好显示出其优越性，为了更好地落实

使用情况，可以有效地缓解占用空间。

Product introduction

As an integrative product, KSPPS integrated prefabricated pumping

station is integrated with a submerged pump, pumping station equipment,

pollution cleaning grid equipment, a control system and a remote

monitoring system. The integrated prefabricated pumping station has the

characteristics of flexible operation, extremely short pumping station

construction period, as well as simple and convenient installation. Thus

the integrated prefabricated pumping station is the most advanced

pumping station in the current municipal industry.

As the precursor in the field of domestic water supply and drainage

equipment, Kaishi Group always focuses on the research and

development of new products and new technologies, and has developed

into the outstanding person in the domestic diving industry. It vigorously

promotes the technical innovation through continuous introduction of

advanced technologies. A new integrated prefabricated pumping station

is newly developed and designed to constantly meet the simple demand

that new equipment shall be gradually perfected for users and markets.

KSPPS integrated prefabricated pumping station is a new buried-type

sewage automation collecting and hoisting system, totally analyzed

through an CFD (Computational Fluid Dynamics) flow field, and checked

via CAE (Computer Aided Engineering) intensity. As the substitute

product of a traditional concrete pumping station, the pumping station

has the prominent characteristics of convenient installation and usage,

reliable quality, low civil engineering load, small occupation area, high

automation degree, high integration level and large volume.

Kaishi Group makes an effort to improve the operating efficiency and

reliability of user facilities through its own technologies and professional

knowledge. Our sewage pump owns the leading technology and the

highest general efficiency in the industry. Moreover, the intelligent control

cabinet of the submerged pump can realize sewage control and

comprehend a remote monitoring system in real time, so that you can

always totally master your system.

For the users, the advantages of the pumping station can be embodied

through its practicality; based on the usage of main performances, living

advantages occurred by changing surroundings can be improved, so that

the high-quality living guarantee can be produced, the application

situation of the whole pumping station can be effectively promoted, and

an advanced plan for increasing optimal settings is produced at many

aspects of equipment usage.

Without utilizing human resources, sewage can be effectively collected

anapplication, the superiority of the pumping station has been well shown

through its practicability, and the space occupation can be effectively

relieved treated by the pumping station. Due to the small volume, the

pumping station can be placed into the ground, thereby realizing the

hidden model and largely optimizing environmental space construction;

through the pumping station, the treatment effect of the sewage is very

good; in view of the entire d to better practice the using conditions.

预制泵站与传统混凝土泵站的比较

Model Specifications

PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

项目 预制泵站 传统混凝土泵站

占地面积

地埋式一体化预制泵站系统集

成度高，占地面积小

混凝土泵站需要各供应商和土

建方的相互配合，系统集成度

低，占地面积大

施工周期

预制好的一体化设备便于运输

吊装，只要完成基坑开挖，预

制好泵站底板，现场1周内即

可完成安装，施工量小，安装

工期短。

传统混凝土泵站为钢砼结构，

泵站底板、池壁、顶板分步施

工，浇注和养护需要2～3个月

工期。现场施工相比产品工厂

化生产精度差。

Items prefabricated pumping

station

Traditional

concrete pumping

station

The buried-type integrated prefabricated pumping station system

has the characteristics of high integration level and small occupation area.

For the concrete pumping

station, all suppliers and

civil engineering parties

shall cooperate with each

other; the system has the

characteristics of low integration leveland large occupation area.

Occupation

area

The prefabricated integrated equipment is convenient to transport

and lift, and can be completely installed

The traditional concrete

pumping station is in a

reinforced concrete structure; the baseboard,

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控制系统

噪音

防渗漏

使用寿命

组件配合度

臭气

室外安装要求

地埋式一体化预制泵站为智能化

泵站，配有先进的专用监控系统，

可实现泵站远程控制、无人值守。

传统的泵站需专门的控

制室，需专人管理。前

期投入和后期管理费用

都较高。

先进的泵站设计理念和高品质的

水泵确保预制泵站在运行中仅仅

只产生极低的噪音，可放心安装

在人口密度集中的住宅区和商业

建筑等对环境要求较高的场合。

自清洁底部最大程度的降低泵站

底部的淤积，减少臭气产生，可

加装小型除臭设备，降低臭气对

周围环境的影响。

可广泛安装于室外、绿化带、道

路等场所。尤其在施工作业面小、

人口密度大、建筑集中的地方更

有优势。

出厂前进行防渗漏压力测试，

100%不渗漏。

要求有开阔的施工空间，

若在道路和居民住宅区

施工要充分考虑交通和

拆迁等问题。

平坦的泵坑底部设计、较

长的水力停留设计易产生

淤积和臭气。

各个部件之间匹配程度较

差，水泵启停和运行会产

生较大噪音，影响周边环

境。

由于地层不稳定产生裂

缝，从而泄漏。

GRP(玻璃钢)材质有较强的抗化

学腐蚀的能力，使用寿命达20

年以上。

混凝土为多孔材料，可

与土壤中的气体和酸性

物质发生反应，易腐蚀、

泄漏。

在工厂组装和预制，责任方为工

厂一家，各部件之间高度匹配，

确保泵站系统在正常工况下有较

高的工作效率。

不同的品牌的不同部件

组装在一起，匹配程度

较差，不能满足泵站最

优的水力条件。

与混凝土泵站的价格对比(以500吨/小时的处理量为例，估算人选(万元)

预制泵站估算价格约为传统泵站的40%。

Price comparison of prefabricated pumping station and concretepumping station (choose estimated persons (10 thousand Yuan) by taking treatment capacity of 500 tons/hour as an example)

The estimated price of the prefabricated pumping station is about 40%

of that of the tradition pumping station.

投资安装要求

预制泵站投资取决于泵站的尺寸

和当地人工成本。

在人工成本低的地区价

格较低。

泵站类型 建筑工程 安装工程 设备购置 合计

混凝土泵站

(开挖及泵站混

凝土结构)80

(管道、水泵、

导轨等安装）10

(泵阀、管道、控制柜、

其他附件）95

185

预制泵站

(开挖及混凝土

底板结构)80

(吊车费用、回

填）6

(包括预制泵站、管路

等全套设备)60

76

Type of

pumping

station

Construction

engineering

Installation

engineering

Concrete

pumping

station

(Excavation

and pumping

station

concrete

structure) 80

(Installation

of pipelines,

water pumps

and guide

rails) 10

(Pump valves, pipes,

control cabinets,

and other

attachments) 95

185

Equipment

purchase

Total

prefabricated

pumping

station

(Excavation

and

concrete

baseboards) 10

(Crane

cost

and

refilling) 6

(prefabricated

pumping station,

pipeline and

complete

equipment) 60

76

Construction

period

within one week so long as foundation pits are excavated and

baseboards of the pumping station are prefabricated; the prefabricated integrated equipment

is low in construction quantity

and short in installation period.

and roof of the pumping station shall be constructed step by step; 2-3 months

are required for pouring and

curing. For precision,site construction isweaker than industrialized product production.

pool wall

Compatibility

of

assemblies

Control

system

The buried integrated prefabricated pumping station is an intelligent pumping station and includes an advanced specialized monitoring system to realize

remote control and unattended

operation of the pumping station.

A special control room is demanded to arrange for the traditional pumping station which needs to be managed by

specially-assigned persons.

Prior-period investment and

final-period management are relatively high in cost.

The assemblies areassembled

and prefabricated in the factory,

the responsibleparty shall be the factory, and all assemblies

are matched in height to ensure

that the pumpingstation system

has the higher operation efficiency at the normal condition.

The different-brand assemblies are assembled together

and poor in matching extent,

and thusthe optimal hydraulic condition of the pumping station cannot be met.

Service life

A GRP material is relatively strong in chemical resistance and

the service life reaches above

20 years.

The concrete is a porous material and can react with gas

and acidic materials in soil,

and the concrete is easy to corrode and leak.

Leakage

prevention

Before the prefabricated pumping station leaves the factory,

leakage prevention pressure test shall be executed, and the

pumping station has no leakage.

Due to the unstable stratum,

the concrete pumping station

generates cracks , thereby resulting in leakage.

Noise

Due to the advanced design concept of the pumping station and the high-quality water pump,

the prefabricated pumping station only generates very low noise in operation, and it can be trustingly installed in living quarters and commercial buildings

where population density is centralized and other occasions

where environmental requirements are relatively high.

The matching extent among

all assemblies is relatively

poor, and larger noise occurs

when the water pump starts,

stops and operates, thereby

affecting the surroundings.

Odor

Deposits and odor are easily

generated due to the flat pump pit bottom and the longer

hydraulic retention time.

To reduce odor, deposits at the

bottom of the pumping station

are largely reduced from the cleaning bottom; small odor removal equipment can be arranged to reduce the odor influence on the surroundings.

Outdoor

installation

requirements

The concrete pumping station demands to have wide construction space, and transportation and removal shall

be fully considered if the concrete pumping station is constructed in roads and residential areas.

The prefabricated pumping station can be widely installed in the occasions such as the outdoor, green belts and roads. In

particular for the places with small construction surfaces, large population density and building concentration, the prefabricated pumping station has

more advantages.

Investment

and

installation

requirements

The price of the concrete pumping station is relatively low in the region with low labor

cost.

Invest the prefabricated pumping station according to the size of the pumping station and local labor cost.

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PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

Professional / Trust / Quality 专业 / 信赖 / 品质

PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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设备控制

硬件

泵站采用先进的可编程控制器PLC结合性能优异的触摸屏是

组合多台泵柔性组合而成的全自动排水提升泵站，能够自动的

根据检测到的水位进行自动调节单泵或多泵运行以满足排水的

需要，整个系统始终保持在高效节能的最佳状态。控制系统程

序采用模块化设计。

控制器（选件）

具有极高的性价比，在小型自动化系统能充分发挥其强大

功能，可以扩展数字量及模拟量的模块，能连接触摸屏，负责

处理系统所有的逻辑切换及运行，故障等显示以及自动运行。

Ba接口（选件）

泵站控制系统提供的标准信号有所有水泵的运行信号，故

障信号，手/自动信号（都是干接点）及液位信号输出（4～

20mA） ， 系 统 提 供 标 准 的 总 的 启 停/停 止 信 号 （24VDC或

24VAC继电器）。

软件

通过传感器输送标准的4～20mA信号，可以实现1到4台水

泵的全自动控制。

手动-停止-自动三种工作模式

每台水泵都有手动-停止-自动三种工作模式，手动时可以启

动每台水泵，停止时水泵不会运行。

Equipment control

Hardware

The pumping station adopts an advanced programmable logic controller

PLC and a touch screen with excellent performances and is a fullautomatic drainage water lifting pump flexibly combined by multiple

pumps; single pump or multiple pumps can be automatically adjusted to

meet the drainage water demand according to the detected water level,

and the whole system is always kept in the best state of high efficiency

and energy saving. Programs of the control system adopt modular

design.

Controller (optional)

The controller has very high cost performance, and can fully exert its

strong function in the small automatic system, expand digital and

analogue modules, connect with the touch screen, deal with logic switch

and operation of the system, display faults, and automatically operate.

BA interface (optional)

The standard signals provided by the pumping station control system

include operating signals and fault signals of all water pumps,

manual/automatic signals (dry contacts), liquid level output signals (4～

20mA); the total standard start and stop and/stop signals (24VDC or

24VAC relay) are provided by the system.

Software

Standard 4～20mA signals are transmitted by a sensor so that 1-4 water

pumps can realize full-automatic control.

Three working modes such as manual operation-stoppage-automatic

operation

Each water pump includes the above three working modes and can start

through manual operation, and the water pump cannot operate upon

stoppage.

选择计算

以下性能参数只是列举了部分供大家参考，具体的可根据

的需要进行调整；

泵站使用的泵的扬程没有推荐，根据客户需求；

泵站使用的泵的数量只是推荐了常用的2台水泵（至少2

台），可以同时启动；3～4台泵的根据客户需求选型；

泵站的直径与高度不是关键，主要是泵站的有效容积，可以

根据客户的实际需要修改；

根据国家有关排水泵站的设计要求以及欧洲泵站的设计要求

综合考虑，有效容积的计算需基于最大和最小流量的需求。启

泵和停泵液位之间的有效容积应根据最多每小时6～7次数确

定。启动水位需考虑水泵运行条件。所以，泵站的有效容积只

和配套水泵的启停次数和泵站的设计流量有关。有效容积不必

拘泥于最大一台泵5分钟的流量，而只要符合公式即可，这也是

一体化泵站与传统泵站的区别，有效容积小，减少投资。

VEff=Qp/4×Zmax

式中：VEff-泵站有效容积(m³);

Qp-泵站最大一台泵的输送流量(m³/h);

Zmax-水泵每小时最大启停次数。

Selective calculation

Only some of the following performance parameters are listed for

reference, and the specific parameters can be adjusted according to the

demand;

The lifting height of the pump used in the pumping station is not

recommended and can be adjusted according to the customer

requirements;

Only two common water pumps (at least two sets) are recommended to

be used in the pumping station and can be simultaneously started; 3-4

pumps are selected according to the customer requirements;

The diameter and height of the pumping station is not critical, because

the effective volume of the pumping station can be amended according to

the customer actual demand;

According to overall consideration of the design requirements of relevant

national drainage pumping stations and European pumping stations, the

effective volume is calculated based on the demand of the largest and

lowest flow. The effective volume between the liquid levels of pump start

and stoppage shall be confirmed according to the maximum of 6-7

times/hour. The operating conditions of the water pump need to be

considered when the water level is started. Thus the effective volume of

the pumping station is only related with the start/stop frequency of the

supporting water pump and the design flow of the pumping station. The

effective volume is not necessarily limited in the largest flow of one pump

for 5 minutes and is feasible only by meeting the formula; the integrated

pumping station has the small effective volume and low investment cost,

and thus it is different from the traditional pumping station.

VEff=Qp/4×Zmax

In the formula:VEff-effective volume of pumping station (m³);

Qp-largest conveying flow of one pump in pumping station

(m³/h);

Zmax-largest start/stoppage frequency of water pump for

each hour.

level is reduced to the low water level (stop the pump), two water pumps

stop, and the above process is repeated when the water level is

increased.

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性能参数表

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PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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Performance parameter table

PUMPING KSPPS 一体化预制泵站

KSPPS INTEGRATED PREFABRICATED PUMPING STATION

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泵站安装与调试 Installation and debugging of pumping station

准备工作

泵站安装前，地基计划必须预先准备好，与相关施工项目部

门协调沟通，做好技术交底工作，并做好下列准备：

需要现场条件的不仅仅是下面部分计划，挖掘计划也重要；

泵站施工区用于地面雨水、井点降水等积水的排水系统，应根

据泵站区地形、气象、水文、地质条件、排水量大小进行现场

布置，与排水系统相适应；

应检查并清理好基坑，研究好设备安装图，确定设备等施工

工艺，校核有关尺寸以及公差。施工过程中应建立完整的施工

质量检查程序和控制措施；

现场设备、工具以及施工材料应定点排放整齐，保持清洁、道

路畅通；

施工作业前应作业人员进行安全与技术交底，并形成文件。

注意事项

执行挖掘和泵站安装工作的时候，注意事项一点要明确。特

别要注意以下几个方面：

小心堤岸坍塌，规划中最好有地质勘探报告，了解挖掘后会

产生的后果；

尽可能采用轨道运输或机械挖掘以避免人员的危险；

坑边预留安全距离，以便设备维修；

工作范围内小心人员的安全；

起重机械下严禁站人；

电气的安装工作必须有资质的专业人士来安装。

基坑开挖

基坑开挖前应制定专项施工方案，基坑超过一定规模的应

按国际现行有关规定进行专家论证，经审查后方可施工；

基坑的开挖断面应满足设计、施工和基坑边坡稳定性的要

求；

基坑底部应采取排水措施；

基坑开挖后，应确认泵站进出水管连接管以及电缆等现场

条件具备，方可进行泵站筒体安装。

混凝土底板安装

基坑底部平整，并宜铺上一层100mm厚碎石层；

钢筋混凝土底板安装根据泵站所处地质条件和设计要求，

可选择预制施工或直接浇注；

安装在钢筋混凝土底板上的地脚螺栓应选于泵的安装。地

脚螺栓在一圈内应均匀分度安装；

钢筋混凝土底板应埋设水平，底板的上平面应抹光找平；

地脚螺栓及配件应采用防腐涂层。

Preparatory work

Before installation of the pumping station, prepare a foundation plan,

coordinate and communicate with relevant construction project

departments, complete technology disclosure and the following

preparatory work in advance:

The site conditions need to be considered in some of the following plans

and the excavation plan;

The construction region of the pumping station serves as the drainage

system of ground rainwater, well-point rainfall and gathered water, shall

be arranged on the site according to the terrains, weather, hydrology,

geological conditions and discharge magnitude of the pumping station

region, and can accommodate the drainage system;

Detect and clean foundation pits, research an equipment installation

drawing, confirm equipment construction processes, and check relevant

sizes and tolerances. During construction, establish complete

construction quality detection programs and control measures;

Tidily arrange site equipment, tools and construction materials in the

fixed points and keep them clean and roads unblocked;

Before construction, perform security and technology disclosure to

operators and form documents.

Announcements

During excavation and pumping station installation, announcements

shall be clear. Pay particular attention to the following aspects:

Be careful for bank sloughing, thus it is the best that there is a geologic

exploration report in the plan to know about consequences after

excavation;

Try to adopt rail transport or mechanical excavation to prevent personnel

from danger;

A safe distance shall be reserved at the pit side so that the device is

convenient to maintain;

Pay attention to personnel security in the working range;

Forbid anyone to stand below the hoisting machinery;

Electric installation work must be performed by qualified professionals.

Foundation pit excavation

Before foundation pit excavation, a special construction plan shall be

formulated, the foundation pit shall be demonstrated according to

relevant current international regulations when exceeding a certain

scale, and the foundation pit can be constructed upon review;

The excavated section of the foundation pit shall meet requirements of

design, construction and foundation pit slope stability;

Drainage measures shall be taken at the bottom of the foundation pit;

After foundation pit excavation, confirm connection pipes of inlet and

outlet water pipes and cables in the pumping station and other site

equipment before installing the barrel of the pumping station.

considered in some of the following plans and the excavation plan;

Concrete baseboards installation

Level the bottom of the foundation pit and pave one layer of rubber layers

with the thickness of 100mm;

Install the reinforced concrete baseboards through prefabricated

construction or direct pouring according to geological conditions and

design requirements of the pumping station;

Install the foundation bolts on the reinforced concrete baseboards before

installing the pump. The foundation bolts shall be uniformly installed in a

circle by indexing;

The reinforced concrete baseboards shall be horizontally buried and the

upper plane of each baseboard shall be smoothed and leveled;

An anti-corrosive coating shall be applied to the foundation bolts and the

attachments.

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安装时预埋螺栓以及水泥板的尺寸

注：以上只是部分资料仅供参考，其他不在表中的需要计算安

装所需的安全地脚螺栓。

Sizes of buried bolts and cement boards during installation

Note: the above contents are only some materials for reference; for other

contents which are absent from the table, safe foundation bolts required

for installation shall be calculated.

底板安装示意图 Installation diagram of baseboards

No. Model

Cement board

length*width*thickness

Central

distance

of buried

Bolts

Amount

of bolts

A×B×C D M×L

1 KSPPS08 1300×1300×250 1000 M20×120 8

2 KSPPS10 1500×1500×250 1200 M20×120 8

3 KSPPS14 2100×2100×300 1600 M20×120 8

4 KSPPS18 2700×2700×300 2000 M20×120 12

5 KSPPS20 3000×3000×350 2400 M20×120 12

6 KSPPS22 3200×3200×350 2600 M20×120 12

7 KSPPS26 3700×3700×400 3000 M20×120 16

8 KSPPS30 4000×4000×400 3400 M20×120 20

9 KSPPS32 4400×4400×450 3600 M24×150 24

10 KSPPS34 4600×4600×450 3800 M24×150 24

11 KSPPS38 5000×5000×500 4200 M24×150 24

12 KSPPS40 5400×5400×500 4500 M24×150 24

序号 型号

水泥板长×宽×厚度

预埋螺栓

中心距离

螺栓

螺栓

数量

A×B×C D M×L 个

1 KSPPS08 1300×1300×250 1000 M20×120 8

2 KSPPS10 1500×1500×250 1200 M20×120 8

3 KSPPS14 2100×2100×300 1600 M20×120 8

4 KSPPS18 2700×2700×300 2000 M20×120 12

5 KSPPS20 3000×3000×350 2400 M20×120 12

6 KSPPS22 3200×3200×350 2600 M20×120 12

7 KSPPS26 3700×3700×400 3000 M20×120 16

8 KSPPS30 4000×4000×400 3400 M20×120 20

9 KSPPS32 4400×4400×450 3600 M24×150 24

10 KSPPS34 4600×4600×450 3800 M24×150 24

11 KSPPS38 5000×5000×500 4200 M24×150 24

12 KSPPS40 5400×5400×500 4500 M24×150 24

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泵站安装与调试 Installation and debugging of pumping station

泵站的运输与吊装

筒体吊装应编制专项施工方案，达到或超过一定规模的危险性

较大的分部分项工程范围的吊装工程，吊装方案必须经论证。

吊装应结合说明书要求进行操作。垂直起吊筒体时，吊钩受力

应均匀。宜用起吊套索或吊绳来保护泵站和盖以免夹坏。

就位前，应用毛刷清洁水泥底板表面，确保安装面和泵安装法

兰之间没有泥土等杂物。

筒体吊装时筒体的进出口方向应与进出水管方向一致。管道连

接应在泵站进出水管加柔性接头。

筒体应垂直安装，并固定地脚螺栓。

泵站尺寸与重量如下，选择合适的吊装工具以及吊装设备。

ransportation and hoisting of pumping station

For barrel hoisting, formulate the special construction plan; for the hoisting

project which reaches or exceeds a certain scale, and is relatively great in

danger and in the division component project range, the hoisting scheme

must be demonstrated.

Hoisting shall be executed according to requirements in the instruction

book. When the barrel is vertically lifted, the stress of the lifting hook shall

be uniform. The pumping station and the cover shall be protected by lifting

lassos or lifting ropes to prevent from being damaged.

Before arriving in the place, clean the surface of the cement baseboard by

a hairbrush to ensure that soils and other sundries are absent between the

installing surface and the pump installation flange.

During barrel hoisting, the inlet and outlet direction of the barrel shall be in

accordance with the inlet and outlet water pipe direction. For pipeline

connection, flexible joints shall be arranged on the inlet and outlet pipe of

the pumping station.

Vertically install the barrel and fix the foundation bolts.

The size and weight of the pumping station is as follows and proper

hoisting tools and hoisting equipment shall be selected.

吊装示意图 Hoisting schematic drawing

吊装示意图 Hoisting schematic drawing

型号

（尺寸）

玻璃钢罐

体重量级

其他附着

物重量 型号

（尺寸）

玻璃钢罐

体重量级

其他附着

物重量

kg kg kg kg

KSPPS08×22 230 ≈80 KSPPS22×35 1430 ≈240

KSPPS08×23 240 ≈80 KSPPS26×34 1772 ≈240

KSPPS08×24 248 ≈80 KSPPS26×36 1835 ≈240

KSPPS08×25 255 ≈80 KSPPS30×36 2245 ≈270

KSPPS08×28 278 ≈90 KSPPS30×40 2385 ≈270

KSPPS08×30 295 ≈90 KSPPS32×46 2842 ≈420

KSPPS10×30 386 ≈90 KSPPS32×52 3070 ≈420

KSPPS10×31 396 ≈90 KSPPS34×56 4195 ≈450

KSPPS14×30 530 ≈120 KSPPS34×68 4775 ≈450

KSPPS14×32 556 ≈120 KSPPS38×74 5856 ≈550

KSPPS18×30 712 ≈150 KSPPS38×85 6452 ≈550

KSPPS18×31 730 ≈150 KSPPS38×95 6993 ≈550

KSPPS20×31 1165 ≈160 KSPPS40×102 7863 ≈850

KSPPS20×32 1188 ≈160 KSPPS40×112 8432 ≈850

KSPPS22×33 1380 ≈230 KSPPS40×122 9002 ≈850

Model (size)

Heavy

weight

of

glass

vessel

Weights of

other

attachments Model (size)

Heavy

weight

of

glass

vessel

Weights of

other

attachments

kg kg kg kg

KSPPS08×22 230 ≈80 KSPPS22×35 1430 ≈240

KSPPS08×23 240 ≈80 KSPPS26×34 1772 ≈240

KSPPS08×24 248 ≈80 KSPPS26×36 1835 ≈240

KSPPS08×25 255 ≈80 KSPPS30×36 2245 ≈270

KSPPS08×28 278 ≈90 KSPPS30×40 2385 ≈270

KSPPS08×30 295 ≈90 KSPPS32×46 2842 ≈420

KSPPS10×30 386 ≈90 KSPPS32×52 3070 ≈420

KSPPS10×31 396 ≈90 KSPPS34×56 4195 ≈450

KSPPS14×30 530 ≈120 KSPPS34×68 4775 ≈450

KSPPS14×32 556 ≈120 KSPPS38×74 5856 ≈550

KSPPS18×30 712 ≈150 KSPPS38×85 6452 ≈550

KSPPS18×31 730 ≈150 KSPPS38×95 6993 ≈550

KSPPS20×31 1165 ≈160 KSPPS40×102 7863 ≈850

KSPPS20×32 1188 ≈160 KSPPS40×112 8432 ≈850

KSPPS22×33 1380 ≈230 KSPPS40×122 9002 ≈850

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泵站安装与调试

管道安装

管路系统的管材、管件和阀门应采用防腐涂层或不锈钢等耐

腐蚀的材料，管材、管件和阀门的选用及连接方法，应符合现

行国家标准《室外排水设计规范》GB 50014和《室外给水设计

规范》GB 50013的规定。

管路系统的法兰应符合现行国家标准《钢制管法兰》GB

9112的要求，法兰压力等级大于或等于PN10。

泵站出水管宜配置止回阀和检修阀，阀门长度应符合现行国

家标准《金属阀门结构长度》GB 12221的要求，并符合下列规

定：

1、止回阀和检修阀可安装在泵站内部，亦可安装在泵站外

的阀门井内；

2、止回阀和检修阀可采用水平或垂直安装；

3、阀瓣宜采用轻质复合材料。

泵站进出水管道和外部管道应采用柔性接头连接。采用钢管

时，管道尺寸应符合国家规范《流体输送用不锈钢无缝钢管》

GB/T 14976的规定，压力等级大于或等于PN10。

Installation and debugging of pumping station

Installation of pipeline

Pipes, pipe fittings and valves of the pipeline system shall be made of the

anti-corrosive coating or the stainless steel and other corrosion-resistant

materials; selection and connection methods of pipes, pipe fittings and

valves shall meet current national standards include Design Codes for

Outdoor Drainage GB 50014 and Design Codes for Outdoor Water Supply

GB 50013.

The flanges of the pipeline system shall meet current national standard of

Steel Pipe Flanges GB 9112, and the pressure class of each flange is

more than or equal to Pn10.

A check valve and an overhauling valve shall be arranged on the outlet

pipe in the pumping station, and the length of the valve shall meet the

current national standard of Structure Length of Metal Valve GB 12221

and meet the following regulations:

1.The check valve and the overhauling valve can be installed in the

pumping station or in the valve well outside the pumping station;

2.The check valve and the overhauling valve can be horizontally or

vertically installed;

The valve clack shall be made of light-weighted composites.

Inlet and outlet pipelines and outer pipelines in the pumping station shall

be connected by flexible joints. When the steel pipe is adopted, the size

of the pipeline shall meet national regulations of Seamless Stainless

Steel Tube for Fluid Transportation GB/T 14976, and the pressure class

of the flange shall be more than or equal to PN10.

基坑回填与压实

基坑回填应在泵站筒体安装无误后进行。

回填材料宜为卵石、砂石类等，最大粒径不应超过32mm，

不得采用尖锐的填料，以免破坏筒体。

回填应分层回填，每层高度不宜超过300mm，回填土压实

应符合设计要求及现行国家标准《建筑地基基础工程施工质量

验收规范》GB 50202的有关规定。

基坑内的进出水管处回填土应压实。回填层到泵筒体距离

顶面300mm时，严禁使用夯土机等设备。

Refilling and compaction of foundation pit

The foundation pit shall be refilled after the barrel in the pumping station

is correctly installed.

Refilling materials include pebbles and gravels, the greatest particle size

is not beyond 32mm, and sharp refilling materials cannot be adopted to

prevent the barrel from being damaged.

The foundation pit shall be refilled in layers, the height of each layer is not

beyond 300mm, compaction of refilled soils shall meet the design

requirements and the current national standards of Construction Quality

Acceptance Code of Architectural Base Foundation Engineering GB

50202.

The refilled soils on inlet and outlet water pipes in the foundation pit shall

be compacted. When the distance from the refilling layer to the pump

barrel is 300mm far away from the top surface, a tamper and other

equipment shall be strictly prohibited to be used.

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安装常见的弊端

地下的回填没有压紧导致进出口的管路受力，泵站内部管

道张力将作用到外部的管路；

当开始回填时，卡车将砂石物料从一边倒入导致罐体单边

受力，造成变形泄漏和损坏；

如果水泥底座不平，泵站将会不垂直安装，将会造成罐体

变形与损坏；

较大的石块坠入回填坑内，如果砸在泵站的罐体上将会损

坏罐体；

如果挖掘计划不到位就会造成其他后续工作的操作不当可

能导致安装底座移位或损坏，极有可能损坏泵站。回填的计划

不充分地下水就会产生，产生更大的浮力，会导致泵站上浮。

注：整个安装施工过程中务必派遣有胜任能力的工程师并且在

执行计划时密切关注，做好相应的记录。

运行调试

调试前应进行下列检查：

1、安装、设置是否正确，并应检查是否符合设计要求；

2、可能产生真空的管路，真空破坏阀应有足够的过流面

积，动作应准确可靠；

3、进、出水管路上的阀门应完全开启，其它装置均应处于

正常工作状态。

·机电设备安装、调试必需的供电电源的容量、电压等级、电气

保护装置应满足所安装的机电设备的要求。

·泵站调试按国家相关施工验收规范进行，分阶段进行调试。

·泵调试时应符合下列要求：

1、各固定连接部件应坚固；

2、转子及各运动部件应运转正常，无异常声响和摩擦现

象；

3、附属系统的运转正常，管道连接应牢固无渗漏；

4、泵的安全保护和电控装置及各部分仪表均应灵敏、正

确、可靠。

·泵站采用快速闸门断流且其下游侧另设有事故闸门时，应

调整其自动控制的联动配合时间，满足机组保护的设计要求，

现场操作和远方控制应可靠。

运行和维护

·泵站运行和管理应符合水泵、格栅和阀门等设备的操作规

定。

·泵站日常运行宜采用自动控制，特殊情况转为手动控制或

远程控制。

·污水和合流泵站配套粉碎型格栅宜24小时连续运行，雨水

泵站配套粉碎格栅宜采用液位计控制启停。

·泵站宜采用自然通风，并设置通风管，通风管管径不应小

于100mm。

·进入全埋于地下的一体预制泵站时，检测人员应配备移动

式

Common installation disadvantages

The pipelines at inlets and outlets are stressed because underground

refilled soils are not compacted, and the tension of the pipeline in the

pumping station will be applied to the outer pipeline;

When the refilling process begins to be executed, the gravels are poured

from one side by a truck, stress is exerted to the single side of the tank,

thereby resulting in deformation, leakage and damage;

If the cement base is uneven, the pumping station will be not vertically

installed, thereby resulting in deformation and damage of the tank body;

When greater stones fall into the refilling pit and fall on the tank body of

the pumping station, the tank body will be not damaged;

If the excavation plan is not proper, other subsequent operations cannot

be correctly performed and the installation pedestal will be displaced or

damaged, thereby possibly damaging the pumping station. If the refilling

plan is insufficient, groundwater will be occurred, thereby generating

greater buoyancy and rising the pumping station.

Note: during the whole construction process, dispatch competent

engineers and pay close attention to plan implementation, and complete

corresponding records.

Operation debugging

Inspect the following conditions before debugging:

1.Inspect whether installation and debugging are correct and meet the

design requirements or not;

2.Inspect the pipeline which may generate vacuum, a vacuum breaking

valve shall have the enough open area and actions shall be accurate and

reliable;

3.Valves on the inlet and outlet water pipelines shall be totally opened,

and other devices shall be in the normal operating state.

- The capacity and voltage classes of power supplies and electric

protective devices demanded during installation and debugging of the

mechanical and electrical equipment shall meet the requirements of the

installed mechanical and electrical equipment.

- The pumping station shall be debugged according to relevant national

construction inspection rules by grading.

- The pump shall meet the following requirements during debugging:

1.All fixed connection parts shall be firm;

2.Rotors and all moving parts shall operate normally, without abnormal

sounds and friction phenomena;

3.The affiliated system shall operate normally and the pipeline shall be

firmly connected without leakage;

4.The safety protection device of the pump, the electric control device of

the pump, and meters at each part shall be sensitive, correct and

reliable.

- When the pumping station is cut off by a rapid operating gate and an

emergency gate is arranged at the downstream side of the pumping

station, the linkage coordination time automatically controlled shall be

adjusted to meet the design requirements of generator protection, and

site operation and remote control shall be reliable.

Operation and maintenance

- Operation and management of the pumping station shall meet the

operating provisions of water pumps, grids, valves and the like.

- The pumping station shall be automatically controlled during daily

operation and manually or remotely controlled at the special situation.

- The matched pulverizing screen in the sewage and confluence

pumping station shall continue to operate for 24 hours; the matched

pulverizing screen in the rainwater pumping station shall be controlled to

start and stop by a liquid level meter.

- The pumping station shall adopt natural ventilation and include

ventilating pipes, and the diameter of each ventilating pipe is no less

than 100mm.

- When the detection personnel enters into the integrated prefabricated

pumping station fully buried into the ground, a mobile H2S detection

instrument shall be arranged; pay attention to the content of harmful gas,

wear masks and no smoke.

- pumping station control shall meet the regulations in current national

standard of Design Codes for General Electric Equipment Power

Distribution GB 50055.

- The pumping station control equipment shall have the functions of

automatic inspection, fault self-diagnosis, warning or automatic

protection. For the recoverable faults, the control equipment can

automatically or manually warn or recover normal operation. The control

equipment shall have the daily emptying function to prevent the bottom

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